公司摩托整车总装车间的产线平衡改善  

Production Line Balance and Optimization of a Assembly Line Shop in H Motorcycle Enterprise

作　　者：王云柯 朱蕤远 陈贤[1,2] 颜孙艇 杨奇 綦法群 Wang Yunke;Zhu Ruiyuan;Chen Xian;Yan Sunting;Yang Qi;Qi Faqun(School of Mechanical and Electrical,Wenzhou University,Wenzhou Zhejiang 325035,China;Wenzhou University Institute of Pingyang Intelligent Manufacturing,Pingyang Zhejiang 325400,China)

机构地区：[1]温州大学机电工程学院,浙江温州325035 [2]温州大学平阳智能制造研究院,浙江平阳325400

出　　处：《科技通报》2022年第8期29-34,40,共7页Bulletin of Science and Technology

基　　金：浙江省自然科学基金资助项目(No.71501143);浙江省大学生新苗项目(No.2020R434035;No.2021R429039);温州大学一流课程生产计划与控制(No.JW2020617);温州大学创新创业训练计划项目(No.JWSC2020109);温州大学实验室开放项目(No.JWSK2021058);温州大学课程思政教学项目(No.JW20210721)。

摘　　要：针对H摩托车制造企业总装配线产线平衡率较低的现状,运用传统工业工程方法对生产系统进行分析与优化,并提出改善方案。首先运用鱼骨图以及工艺程序分析等方法探寻装配过程中存在的各项问题。在此基础上,利用ECRS准则以及5W1H等方法对总装线中的人机料法环等因素进行深入剖析,并提出优化改善方案。最终通过Flexsim仿真验证本文所提方案的可行性。实验结果表明,装配线的装配效率得到显著提升,对企业的精益改善具有指导意义。In order to promote the line balance of the assembly line of H motorcycle manufacturing enterprise,an improvement scheme based on industrial engineering method and mathematical programming method was proposed in this paper.Firstly,fish bone diagram and process analysis methods were used to various problems in the assembly process.And then,the use of ECRS criterion,5 W1 H and other methods to conduct an in-depth analysis of the ergonomics,materials,and other factors in the final assembly line,and propose an optimized improvement plan.Finally,the proposed scheme was demonstrated by Flexsim simulation.Experimental results show that the assembly efficiency of the assembly line can be significantly improved.It has benefit to the lean improvement of the enterprise.

关 键 词：产线平衡 ECRS准则 Flexsim仿真 

分 类 号：TH186[机械工程—机械制造及自动化]