双列式粉体螺旋充模压实自动化流水线设计  

Automatic assembly line design of double row powder screw die filling and compaction

作　　者：钟文镇[1] 刘浩光 柴银福 李娟 袁连宝 杨潮 ZHONG Wenzhen;LIU Haoguan;CHAI Yinfu;LI Juan;YUAN Lianbao;YANG Chao(School of Mechanical Engineering,University of Jinan,Shandong Jinan 250022,China;Jinan Intermediate People's Court,Shandong Jinan 250001,China;Shandong Special Inspection Lu'an Engineering Technology Service Co.,Ltd.,Shandong Jinan 250001,China;Shandong Institute of Building Research Co.,Ltd.,Shandong Jinan 250031,China)

机构地区：[1]济南大学机械工程学院,山东济南250022 [2]济南市法院审判保障中心,山东济南250001 [3]山东特检鲁安工程技术服务有限公司,山东济南250010 [4]山东省建筑科学研究院有限公司,山东济南250031

出　　处：《工业仪表与自动化装置》2022年第5期16-21,共6页Industrial Instrumentation & Automation

基　　金：国家自然科学基金项目(51605192);山东省重点研发计划(2017GGX203001);山东省中青年科学家科研奖励基金(BS2015NJ009)。

摘　　要：针对某企业粉体人工充模压实工艺导致的劳动强度大、成本高、效率低的现状,该研究设计了一套双列式粉体螺旋充模压实自动化流水线。采用节拍表合理构建了流水线的生产节拍,并在此基础上构建了自动化流水线的机械系统和自动控制系统。其中,机械系统包括两段输送带、粉体充模压实装置、龙门架机械手、机器人;自动控制系统包括PLC主控制器、触摸屏、光电传感器和限位开关。该研究设计的双列式粉体螺旋充模压实自动化流水线降低了人工成本,改善了工作环境,解决了当前企业用工难的问题。In view of the current situation of high labor intensity,high cost and low efficiency caused by the manual die filling and compaction process of powder in an enterprise,a double row automatic assembly line for spiral die filling and compaction of powder is designed in this project.The cycle time of the assembly line is reasonably constructed by using the cycle time table,and on this basis,the mechanical system and automatic control system of the automatic assembly line are constructed.Among them,the mechanical system includes two-stage conveyor belt,powder die filling and compaction device,gantry manipulator and robot.The automatic control system includes PLC main controller,touch screen,photoelectric sensor and limit switch.The double row powder spiral die filling and compaction automatic assembly line designed in this project reduces the labor cost,improves the working environment and solves the problem of difficult employment in the current enterprise.

关 键 词：双列式流水线 生产节拍 粉体螺旋充模压实 自动化控制 PLC 

分 类 号：TP278[自动化与计算机技术—检测技术与自动化装置]