空化水射流冲击微成形数值模拟与实验研究  

Numerical Simulation and Experimental Study of Cavitation Water Jet Impact Microforming

作　　者：张宁菊 李富柱[3] 黄天博 ZHANG Ning-ju;LI Fu-zhu;HUANG Tian-bo(School of Mechanical Technology,Wuxi Institute of Technology,Jiangsu Wuxi 214121,China;Wuxi College ofMechanical and Electrical Engineering,Jiangsu University,Jiangsu Wuxi 214121,China;School of MechanicalEngineering,Jiangsu University,Jiangsu Zhenjiang 212013,China)

机构地区：[1]无锡职业技术学院机械技术学院,江苏无锡214121 [2]江苏大学无锡机电学院,江苏无锡214121 [3]江苏大学机械工程学院,江苏镇江2120132

出　　处：《精密成形工程》2022年第10期63-70,共8页Journal of Netshape Forming Engineering

基　　金：2021年装备预先研究领域基金项目(快速扶持项目第二阶段)(80923010201)。

摘　　要：利用空化水射流中空泡溃灭产生的高压冲击波使TA2箔材产生微塑性变形,分析水射流主要工艺参数对微成形质量的影响规律。采用ANSYS/LS-DYNA数值模拟和实验研究对比的方法,通过不同冲击压力和持续时间对成形深度、成形件厚度减薄率影响的数值模拟,并进行成形工件形貌的实验验证。结果显示,对于不同冲击压力峰值和冲击压力持续时间下的板料成形,随冲击压力峰值和持续时间的增加,其成形深度、成形件厚度减薄率呈正比增加;当数值模拟冲击压力峰值P_(max)=2.2 GPa、冲击压力持续时间t=40 ns时,与实验入射压力P=20 MPa、冲击时间t=1 min时的试样截面轮廓成形曲线和截面厚度减薄结果比较一致。TA2箔材微成形件圆孔阵列特征在空化冲击区内表面质量良好,具有较大的成形深度及其较好的成形深度一致性。In the cavitation water jet,the high pressure shock wave generated by the collapse of the cavitation bubbles causes microplastic deformation of TA2 Foil,the influence law of main process parameters of water jet on microforming quality was ana-lyzed.ANSYS/LS-DYNA numerical simulation and experimental research were used to simulate the influence of different impact pressures and durations on the forming depth and the thinning rate of the forming part,and the morphology of the forming part was verified by experiments.The results show that the forming depth and the thinning rate of the formed parts increase with the increase of the peak value and the duration of the impact pressure for different sheet metal forming.When the peak impact pressure P_(max)=2.2 GPa and the impact pressure duration t=40 ns,the numerical simulation results are consistent with the specimen profile forming curve and section thickness thinning results when the experimental incident pressure P=20 MPa and the impact time t=1 min.The surface quality of TA2 microforms with circular hole array is good in the cavitation impact zone,and the forming depth is larger and the forming depth is consistent.

关 键 词：空化水射流 金属箔材 实验研究 数值模拟 成形深度 厚度减薄率 

分 类 号：TG386[金属学及工艺—金属压力加工]