一种高可靠性高效率Z-pin过渡植入机构的设计  

Design of a Z-pin transitional implantation mechanism with high reliability and efficiency

作　　者：段学俊 吴庆堂 邹阳 魏巍 应宇翔 修冬 吴焕 DUAN Xue-jun;WU Qing-tang;ZOU Yang;WEI Wei;YING Yu-xiang;XIU Dong;WU Huan(Changchun Institute of Equipment and Process,Changchun 130012,China)

机构地区：[1]长春设备工艺研究所,长春130012

出　　处：《复合材料科学与工程》2022年第10期70-75,共6页Composites Science and Engineering

基　　金：吉林省技术攻关项目(20190302081GX)。

摘　　要：为了解决目前Z-pin过渡植入可靠性差、精度差和效率低的技术问题,提出了一种新型的Z-pin过渡植入方法,将Z-pin分两次植入泡沫基板中,对两次植入深度分配原理、动作模型工作原理和植入效果增强原理进行了研究,最终得到了一套完善的Z-pin过渡植入工艺流程,依据该工艺流程设计了一套集成了Z-pin输送、压紧、切割等功能的高性能Z-pin过渡植入机构,利用该机构及植入工艺方法进行了Z-pin过渡植入典型矩阵的工艺试验并记录数据。试验结果表明,植入机构运行平稳,自动化动作顺畅,植入可靠性高,加工效率高,Z-pin长度、植入深度、角度等技术指标满足预期要求,证明了机构结构方案及植入方法的正确性和合理性。In order to solve the technical problems of poor reliability,poor precision and low efficiency of the current Z-pin transitional implantation,a novel method of Z-pin transitional implantation is proposed.The Z-pin was implanted into the basic foam board in two steps,and the allocation principle of the two implantation depths,how action models work,and the enhancement principle of implant effect were analyzed,and finally a completed Z-pin transitional implantation process was got.According to the process flow,a set of high-performance Z-pin transitional implantation mechanism integrating the functions of conveying,pressing and cutting is designed,using this mechanism and the implantation process method.The process experiment of Z-pin transitional implantation that used typical matrix was carried out,and the data were recorded.The test results show that the implantation mechanism runs smoothly,the automatic action is smooth,and it is reliable and efficient,the length,implantation depth,angle and other technical indicators of the Z-pin meet the expected requirements,the correctness and rationality of the institutional structure scheme and the implantation method are proved.

关 键 词：Z-PIN 植入 工艺方法 效率 可靠性 

分 类 号：TB332[一般工业技术—材料科学与工程]