等井径膨胀套管系统研制与试验  

Development and Test of a MonoHole Expandable Casing System

作　　者：唐明 齐鑫 蔡鹏 吴柳根 TANG Ming;QI Xin;CAI Peng;WU Liugen(Drilling Technology Research Institute,Sinopec Shengli Oilfield Service Corporation,Dongying,Shandong,257017,China)

机构地区：[1]中石化胜利石油工程有限公司钻井工艺研究院,山东东营257017

出　　处：《石油钻探技术》2023年第1期45-50,共6页Petroleum Drilling Techniques

基　　金：中国石化集团科技攻关项目“等井径膨胀套管系统应用技术研究”(编号:JP14016)部分研究内容。

摘　　要：为了解决深井超深井钻遇复杂地层时实现无内径损失的机械封堵难题,通过优选大膨胀率管材、设计大变形膨胀螺纹和变径膨胀工具,研制了ϕ219.1 mm等井径膨胀套管系统。通过室内试验,评价了ϕ219.1 mm等井径膨胀套管系统的机械性能、膨胀性能,试验结果显示:ϕ219.1 mm等井径膨胀套管系统膨胀后的抗外挤强度为15.1 MPa,抗内压强度为29.3 MPa,连接强度为1850 kN,满足等井径膨胀套管作为“应急套管”临时封堵的要求;膨胀压力18~20 MPa,膨胀过程顺利,膨胀后整个系统性能良好。在测试ϕ219.1 mm等井径膨胀套管系统井下功能性和裸眼下入性的基础上,进行了井下全过程试验,ϕ219.1 mm等井径膨胀套管系统膨胀顺利,膨胀后内径为245.0 mm,满足ϕ241.3 mm工具下入要求,达到了等径膨胀和无内径损失钻进的目的。研究和试验结果表明,ϕ219.1 mm等井径膨胀套管系统可实现等径膨胀,可满足等井径膨胀及封堵作业要求,为等井径膨胀套管系统现场应用奠定了基础。In order to achieve mechanical plugging without inner diameter loss while drilling deep and ultra-deep wells in complex formations,a MonoHole expandable casing system with a size ofϕ219.1 mm was developed by selecting tubes with a large expansion rate,and by designing the expandable screws with a large deformation and adjustable expansion tools.The mechanical and expansion properties of the system were evaluated through laboratory tests.The results indicated that the system was characterized by a collapse resistance of 15.1 MPa,a burst strength of 29.3 MPa,and a connection strength of 1850 kN,which met the requirement of using the system as emergency casing for temporary plugging.The expansion pressure was 18-20 MPa.The expansion was smooth,and the system performs well after expansion.After the downhole functionality and open-hole running of the system were tested,a downhole whole-process expansion test was conducted.The system expanded smoothly,and its inner diameter after the expansion wasϕ245.0 mm,which met the running requirement of tools with a size ofϕ241.3 mm.The results achieved the research objectives to bring about the same-diameter expansion and drilling without inner diameter loss.The research and test results revealed that the MonoHole expandable casing system with a size ofϕ219.1mm could accomplish the same-diameter expansion and meet the requirements of MonoHole expansion and plugging operation.The research results lay a foundation for the field application of the MonoHole expandable casing system.

关 键 词：等井径膨胀套管 机械性能 膨胀性能 实验室试验 井下试验 

分 类 号：TE931.2[石油与天然气工程—石油机械设备]