航空航天难加工材料切削加工过程模拟与智能控制综述  

A Review on Cutting Process Simulation and Intelligent Control of Difficult-to-Cut Materials in Aerospace Industry

作　　者：赵彪[1] 王欣[1] 陈涛[1] 丁文锋[1] 傅玉灿[1] 徐九华[1] 赵正彩[1] 陈清良 ZHAO Biao;WANG Xin;CHEN Tao;DING Wenfeng;FU Yucan;XU Jiuhua;ZHAO Zhengcai;CHEN Qingliang(Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China;AVIC Chengdu Aircraft Industrial(Group)Co.Ltd.,Chengdu 610092,China)

机构地区：[1]南京航空航天大学,南京210016 [2]航空工业成都飞机工业(集团)有限责任公司,成都610092

出　　处：《航空制造技术》2023年第3期14-29,共16页Aeronautical Manufacturing Technology

基　　金：国家自然科学基金(92160301、52175415、52205475);航空发动机及燃气轮机基础科学中心重大项目(P2022-A-IV-002-001);江苏省自然科学基金(BK20210295);机械传动国家重点实验室开放基金(重庆大学)(SKLMT-MSKFKT-202101)。

摘　　要：随着航空航天关键构件服役性能要求的不断提升,高性能钛合金、镍基高温合金、高强度钢等难加工材料大量应用到航空发动机等重大装备。切削加工是高强韧难加工材料的重要加工方法,在加工过程中普遍存在切削力大、切削温度高、工具磨损严重和加工质量差的问题。针对当前航空航天难加工材料切削加工过程切削力、切削温度、工具磨损及表面质量的仿真技术与智能控制技术进行了系统性的总结和梳理,分析了当前研究存在的主要问题与关键挑战,对切削加工过程仿真模拟与控制技术的未来发展趋势进行了展望。With the continuous improvement of service performance requirements of aerospace key components,the difficult-to-cut materials,such as high-performance titanium alloy,nickel-based superalloy,high-strength steel,are widely used in the manufacturing process.Cutting process is the main machining method for these difficult-to-cut materials,whereas the problems should be faced,including the low cutting force,high cutting temperature,severe tool wear,poor machining quality.Recently,researchers have done much work on the prediction and control the cutting force,cutting temperature,tool wear and surface quality in the cutting process.This article systematically reviews the simulation and intelligent control technology of cutting force,cutting temperature,tool wear and surface quality in cutting process of difficult-to-cut materials in aerospace industry,and the problems and challenges are then analyzed.Subsequently,the future development trend of the simulation and control technology on cutting process is prospected.

关 键 词：有限元仿真 智能控制 切削力 切削温度 刀具磨损 表面完整性 

分 类 号：TG506[金属学及工艺—金属切削加工及机床] V261.2[航空宇航科学与技术—航空宇航制造工程]