活络模激光清洗技术的开发应用及发展方向  

Development application and direction of laser cleaning technology for active mode

作　　者：邹涛 杨和逸 仇连波 Zou Tao;Yang Heyi;Qiu Lianbo(Wanli Tire Co.LTD.,Guangzhou 511400,Guangdong,China;Nanjing Jicui Laser Intelligent Manufacturing Co.LTD.,Nanjing 211800,Jiangsu,China;Hefei Wanli Tire Co.LTD.,Hefei 231137,Anhui,China)

机构地区：[1]万力轮胎股份有限公司,广东广州511400 [2]南京集萃激光智能制造有限公司,江苏南京211800 [3]合肥万力轮胎有限公司,安徽合肥231137

出　　处：《橡塑技术与装备》2023年第3期5-13,共9页China Rubber/Plastics Technology and Equipment

摘　　要：活络模传统清洗方式对轮胎的均匀性特别是对环境的影响日益突出而尖锐。活络模激光清洗技术顺势而生,且通过近些年的应用,获得了长足的发展。线上激光清洗技术中,德国CleanLaser公司手持式设备处于领先地位,受作业环境、人员劳动强度、操作稳定性,以及活络模适装硫化机特殊性较多因素的影响,应用效果不佳;线下激光清洗属德国4JET公司固定式和机械臂式设备技术较为先进成熟,但服务跟不上,且投资与维修费用昂贵。开发激光清洗固定式设备,应用于合肥万力200万条全钢产能活络模线下清洗,综合效能显著。该项技术的科研成果,对于线下激光清洗设备的国产化,并于轮胎行业推广应用具有里程碑式重要的经济作用与深远的战略意义。同时为进一步开发线上自动化激光清洗设备,并促进轮胎行业升级转型及实现“绿色、低碳、智能、高效”的目标,奠定了坚实的基础。The traditional cleaning method of the segement mold has increasingly prominent and sharp impact on the uniformity of the tire, especially on the environment. The laser cleaning technology of the segement mold was born with the trend, and has achieved considerable development through its application in recent years. In the online laser cleaning technology, the handheld equipment of CleanLaser in Germany is in the leading position, but the application effect is poor due to many factors such as operating environment,labor intensity, operation stability, and adaptability. In the offline laser cleaning technology, the fixed and mechanical arm equipment technology of Germany 4JET Company is relatively advanced and mature, but the service cannot keep up with it, and the investment and maintenance costs are expensive. The newly developed laser cleaning fixed equipment has been applied to the offline cleaning of Hefei Wanli’s 2 million all-steel tire flexible die, with remarkable comprehensive efficiency. The scientific research achievements of this technology have important economic and far-reaching strategic significance for the localization of offline laser cleaning equipment and the promotion and application in the tire industry. At the same time, it has laid a solid foundation for further developing online automatic laser cleaning equipment, promoting the upgrading and transformation of the tire industry and achieving the goal of "green, low-carbon, intelligent and efficient".

关 键 词：活络模 激光清洗 技术开发应用 发展方向 

分 类 号：TQ330.41[化学工程—橡胶工业]