大型复杂结构件几何参量在线精密测量系统搭建及工程应用  

Development and engineering application of on-line precision measurement system for geometric parameters of large complex structural components

作　　者：贺继樊 朱旻昊 任岩平 曹江萍[2] 彭金方 张志毅 刘建华 姜涛 HE Ji-Fan;ZHU Min-Hao;REN Yan-Ping;CAO Jiang-Ping;PENG Jin-Fang;ZHANG Zhi-Yi;LIU Jian-Hua;JIANG Tao(School of Materials Science and Engineering,Southwest Jiaotong University,Chengdu 610031,China;China Testing Technology Research Institute,Chengdu 610021,China;CRRC Qingdao Sifang Locomotive and Rolling Stock Co.,Ltd.,Qingdao 266111,China;Chengdu Deyuanrui New Technology Co.,Ltd.,Chengdu 610031,China;Erzhong(Deyang)Heavy Equipment Co.,Ltd.,Deyang,618000,China)

机构地区：[1]西南交通大学材料科学与工程学院,成都610031 [2]中国测试技术研究院,成都610021 [3]中车青岛四方机车车辆股份有限公司,青岛266111 [4]成都德源睿新科技有限公司,成都610031 [5]二重(德阳)重型装备有限公司,德阳618000

出　　处：《四川大学学报（自然科学版）》2023年第2期169-176,共8页Journal of Sichuan University(Natural Science Edition)

基　　金：国家自然科学基金重大科研仪器研制项目(51627806);国家重点研发计划NQI专项项目(2021YFF0602200)。

摘　　要：针对大型复杂结构件几何参量在线精密测量的技术难题,本文开展了基于多轴联动激光扫描和结构光三目视觉摄影的尺寸测量技术研究;通过结构方案设计、算法研究、软件开发及系统搭建,研制了针对不同测量对象的多套非接触式几何尺寸测量系统.测试校准结果表明,激光扫描测量系统在15 m距离的测量不确定度为2.656 mm,结构光三目视觉测量系统在7 m距离的测量结果不确定度为1.552 mm,均满足大型结构件的测量范围及精度要求.在此基础上,本文采用两种类型的测量系统同时对生产现场大型热态锻件外圆直径参数进行在线测量,重复测量误差均小于±4 mm,测量结果表现出良好的一致性.研究结果为大型结构件表面和内部几何尺寸的高精度在线测量提供了有效的技术方法和装备.In order to solve the technical problem of on-line precision measurement of geometric parameters of large complex structural components,the dimensional measurement technology based on multi-axis laser scanning and structured light three-lens vision photography was studied.Through structural design,algorithm research,software development and system construction,several sets of non-contact geometric dimension measurement system for different measurement objects are developed.The test and calibration results show that the uncertainty of laser scanning measuring system at 15m distance is 2.656 mm,and the uncertainty of structural light three-vision measuring system at 7 m distance is 1.552 mm,both of which meet the measurement range and accuracy requirements of large structural components.On this basis,two kinds of measurement systems are used to measure the diameter parameters of the outer circle of large hot forging at the production site.The repeated measurement errors were less than±4 mm,and the measurement results showed good consistency.The research results of this work provide effective technical methods and equipment for the high precision on-line measurement of surface and internal geometry of the large structural complex components.

关 键 词：大型结构件 几何参量 在线测量 激光扫描 摄影测量 

分 类 号：TP271+.4[自动化与计算机技术—检测技术与自动化装置]