细纱接头机工作模式设计与性价比探析  

Working Mode Design and Cost Performance Analysis of Spinning Splitter

作　　者：倪远 NI Yuan(Sincerity(Shanghai)Textile Studio,Shanghai 200063,China)

机构地区：[1]纺之远(上海)纺织工作室,上海200063

出　　处：《纺织器材》2023年第2期58-64,共7页Textile Accessories

摘　　要：为了促进细纱接头机的研发和应用,介绍接头机的研发要素;分析固定机台和跨机台值车工作模式下,接头机对车侧轨道行走、地轨行走、地面行走,以及对能源供给、断纱检测与粗纱停喂、刹锭器、气圈环、导纱钩、上绒辊、落纱应对以及吹吸风机的适应性及要求。从成本优先和性能优先方面,提出接头机固定两侧面值车和跨机台值车2种工作模式的具体方案,对比其配置并分析优劣势;以2种模式万锭配置成本的平衡点出发,计算接头机单机虚拟价格并判断二者的适用性,对细纱机其他辅助值车功能进行扩展。指出:选用不同工作模式与工艺技术路线的细纱接头机,应用效果存在较大差异,从不同视角分析、评估接头机的性价比也有极大差异,必须将接头机工作模式的选择、接头机设计和应用作为一项系统工程运作;新技术、新项目在行业中的新应用,需要有适应过程、认识方法及评价体系,也需要对接设计理念与用户需求来完善和提高。In order to promote the R&D and application of spinning splitter,the R&D elements of the splitter are introduced,the adaptability and requirements of the splitter to the track walking,ground rail walking,ground walking,energy supply,yarn breaking detection and roving stop feeding,spindle brake,balloon ring,yarn guide hook,up clearer roll,doffing response,blowing and suction fan under the working mode of fixed machine and cross-machine are analyzed.The concrete scheme of two working modes of fixed two-side operating and cross-machine operating of the splitter is put forward from the aspects of cost priority and performance priority,and the advantages and disadvantages are analyzed by comparing their configurations.Based on the balance point of the configuration cost of ten thousand spindles of two modes,the single virtual price of the splitter is calculated and the applicability of the two modes is judged,and other auxiliary functions of the spinning frame are extended.It is pointed out that there are great differences in the application effect of the spinning splitter with different working modes and technological routes,and there are great differences in the cost performance of the splitter analyzed and evaluated from different perspectives.The selection of working mode,design and application of splitter must be regarded as a system engineering operation.The new application of new technology and new project in the industry requires adaptation process,understanding method and evaluation system,and should be improved by matching the design concept and user needs.

关 键 词：细纱接头机 工作模式 值车 行走 万锭配置 巡回周期 接头时间 单机虚拟价格 

分 类 号：TS103.125[轻工技术与工程—纺织工程]