ZJ17卷接机组废接装纸收集装置的设计  

Design of waste tipping paper sheet collecting device for ZJ17 filter cigarette maker

作　　者：刘谦 李超 王潇 蔡洪江 赵淼 陈世祥 熊泽春 聂坤 朱宇 LIU Qian;LI Chao;WANG Xiao;CAI Hongjiang;ZHAO Miao;CHEN Shixiang;XIONG Zechun;NIE Kun;ZHU Yu(Bijie Cigarette Factory,China Tobacco Guizhou Industrial Co.,Ltd.,Bijie 551700,Guizhou,China)

机构地区：[1]贵州中烟工业有限责任公司毕节卷烟厂,贵州省毕节市551700

出　　处：《烟草科技》2023年第3期101-105,共5页Tobacco Science & Technology

基　　金：贵州中烟工业有限责任公司科技项目“PROTOS-70水松纸上胶检测系统对烟支质量的影响及解决方法研究”(GZZY/KJ/BJ2014EW005-0)。

摘　　要：为解决ZJ17卷接机组因废接装纸导致烟支质量缺陷和停机处理耗时长等问题,设计了一种废接装纸收集装置。该装置由导向部件、单向收集通道、收集腔和输送通道4部分组成,导向部件将切纸轮产生的废接装纸导入单向收集通道,通道内正压气流经T型管路转向和变速后形成负压气流,进而将废接装纸吸入收集腔并在正压气流作用下经输送通道进入废料桶,实现废接装纸收集。由正交试验可得,收集装置的最优设计参数为单向收集通道正压气流压强0.6 MPa,收集腔正压气流压强0.4 MPa,导向辊直径8 mm,输送通道管径80 mm。以毕节卷烟厂使用的ZJ17卷接机组为对象进行测试,结果表明:使用废接装纸收集装置后,因废接装纸干扰烟支接装导致的质量缺陷发生次数由18.2次/月降低至1.3次/月,降幅92.9%;停机处理耗时由7.6 h/月减少至1.0 h/月,降幅86.3%。该技术可为提高卷接设备生产效率提供支持。Waste tipping paper sheets might induce cigarette defects even machine stop.A waste tipping paper sheet collecting device was designed for ZJ17 filter cigarette maker.The device is composed of a guide unit,a one-way collection channel,a collection chamber,and a conveying channel.The guide unit guides the waste tipping paper sheets generated by tipping paper cutting drum into the one-way collection channel,wherein positive pressure air flow changes its direction and velocity through a T-shaped pipeline and forms a negative pressure air flow to draw the waste tipping paper sheets into the collection chamber.Finally,the waste tipping paper sheets are sent into a bin by way of the conveying channel under the action of positive pressure air flow.The results of an orthogonal test demonstrated that the optimal design parameters are the air pressure in one-way collection channel 0.6 MPa,the air pressure in collection chamber 0.4 MPa,the diameter of guide roller 8 mm,and the diameter of conveying channel 80 mm.The device was tested on a ZJ17 filter cigarette maker in Bijie Cigarette Factory,the results showed that the frequency of cigarette with tipping defects caused by waste tipping paper sheet reduced from 18.2 to 1.3 times per month,with a decrease of 92.9%.The downtime of machine reduced from 7.6 to 1.0 hour per month,with a decrease of 86.3%.This technology provides support for promoting the production efficiency of filter cigarette making machine.

关 键 词：ZJ17卷接机组 废接装纸 收集装置 参数优化 正交试验 

分 类 号：TS433[农业科学—烟草工业]