锅炉蛇形弯管生产线的虚拟仿真设计  

Virtual simulation and design of boiler’s serpentine-pipe production line

作　　者：夏玲月 王建强 宁玲玲 XIA Ling-yue;WANG Jian-qiang;NING Ling-ling(School of Intelligent Manufacturing,Shandong University of Engineering and Vocational Technology,Jinan 250200)

机构地区：[1]山东工程职业技术大学智能制造学院,山东济南250200

出　　处：《机械设计》2023年第2期65-70,共6页Journal of Machine Design

基　　金：2022年度教育部《虚拟仿真技术在职业教育教学中的创新应用》专项课题(ZJXF2022009);山东工程职业技术大学2022年校级教育教学改革研究立项项目。

摘　　要：蛇形弯管生产线布局对企业生产成本和车间物流有至关重要的作用,文中提出采用eM-Plant软件进行仿真建模。基于面向对象的虚拟仿真技术,对实际生产车间的制造资源和过程数据进行分析,提出了提高制造过程连续性和可靠性的调度策略。首先,根据模型研究组合过程,包括工位配置、理论工作时间设置、缓冲区大小等;然后,根据车间的工作状态,分析最大生产能力和工位工作负荷,并对其进行瓶颈分析;最后,通过模型确定了物料管理和控制策略。结果表明:所设计的生产线符合实际,可有效提高生产效率。The layout of the serpentine-pipe production line is of vital importance to the workshop’s production cost and logistics.In this article,the eM-Plant software is used for simulation and modeling.Based on the object-oriented technology of simulation of modeling,efforts are made to analyze the workshop’s manufacturing resources and processing data and to roll out the scheduling strategy of high continuity and reliability of the manufacturing process.Firstly,the combination process is explored according to the model,including station configuration,working-time setting in theory,buffer size,and so on.Then,according to the workshop’s status,both the maximum production capacity and the working load of the stations are analyzed,and the bottleneck analysis is carried out.Finally,the strategies of material management and control are identified according to the model.The results show that the production line conforms to the reality and ensures a higher standard of production efficiency.

关 键 词：生产线布局 面向对象 EM-PLANT 瓶颈分析 

分 类 号：TP278[自动化与计算机技术—检测技术与自动化装置]