基于统计过程控制的水清洗控制系统  

Water Cleaning Control System Based on Statistical Process Control

作　　者：王兴[1] 王亦雷 杜辰 江忠浩 李彩霞 WANG Xing;WANG Yi-Lei;DU Chen;JIANG Zhong-Hao;LI Cai-Xia(College of Computer Science and Technology,Taiyuan University of Science and Technology,Taiyuan 030024,China)

机构地区：[1]太原科技大学计算机科学与技术学院,太原030024

出　　处：《计算机系统应用》2023年第4期112-119,共8页Computer Systems & Applications

基　　金：国家自然科学基金(41372350);山西省高等学校大学生创新创业训练计划(S20221010943X);山西省教学改革创新项目(J20220712)。

摘　　要：为了将水清洗机接入工业网络并实现智能自动化控制,本文提出了一种基于统计过程控制(SPC)可重构程序的水清洗控制系统.该系统根据水清洗设备的参数和组件特性构建了该设备的控制协议;根据协议指令制定了指令判断模块;根据SPC理论设计了过程控制模块.控制协议让该系统的清洗程序具有重构和联网的功能;指令判断模块为重构后的指令提供了安全性保障;过程控制模块让该系统的清洗过程具备动态调整清洗组件的功能.这些功能使得该设备可以实现智能自动化控制.通过测试,该系统比原有系统的清洗次数平均减少了15%,水清洗液的使用率提升了约5%,并扩展了3项功能,提高了设备的利用率和智能化水平,最终满足节能省水、多用途和联网的需求.A water cleaning control system based on the reconfigurable program of statistical process control(SPC)is proposed to connect a water cleaning machine to an industrial network and realize intelligent automatic control.The system uses parameters and component characteristics of water cleaning equipment to construct the control protocol of the equipment and formulates an instruction judgment module according to the protocol instruction.In addition,it designs a process control module through SPC theory.The control protocol makes the cleaning program of the system capable of reconfiguration and networking.The judgment module ensures the security of reconstructed instructions.The process control module makes the cleaning process of the system able to dynamically adjust cleaned components.These functions enable the equipment to realize intelligent automatic control.Through the test,the average cleaning times of the system are reduced by 15%,and the utilization rate of water cleaning solutions is increased by about 5%compared with the original system.Furthermore,three functions have been expanded,which improves the utilization rate and intelligence level of the equipment,and the requirements of energy and water saving,multiple purposes,and networking are finally satisfied.

关 键 词：PCBA 控制协议 统计过程控制 智能自动化控制 工业4.0 

分 类 号：TP273[自动化与计算机技术—检测技术与自动化装置] TN41[自动化与计算机技术—控制科学与工程]