YF17A烟支存储输送装置柔性连接系统的设计  

Design of flexible linking system for YF17A cigarette reservoir system

作　　者：卢志敏 张小杭 苏铃 饶伟 LU Zhimin;ZHANG Xiaohang;SU Ling;RAO Wei(Longyan Tobacco Industrial Co.,Ltd.,Longyan 364021,Fujian,China)

机构地区：[1]龙岩烟草工业有限责任公司,福建省龙岩市364021

出　　处：《烟草科技》2023年第6期108-112,共5页Tobacco Science & Technology

基　　金：福建中烟工业有限责任公司科技项目“侧开式包装机技术攻关及应用研究”(FJZYKJJH2022ZD037)。

摘　　要：为解决YF17A烟支存储输送装置只能连接1台卷接机组和1台包装机组而导致卷接机组生产能力受限等问题,设计了一种一对二柔性连接系统。该系统由装盘机、过渡导板以及接口装置组成,安装在闭环卷接包装生产线的YF17A入口处;通过拆卸和安装过渡挡板,实现装盘模式(为新增异型烟包装机组输送烟支)和通道模式(为原包装机组输送烟支)的切换;利用接口装置驱动装盘机输出皮带运行并在通道模式下将烟支输送至YF17A取样段;建立速度匹配模型对YF17A生产速度进行调整,避免损伤烟支。以ZJ118卷接机组、YF17A、GDX2包装机组组成的闭环生产线和ZB417C硬盒硬条包装机组为对象进行测试,结果表明:柔性连接系统应用后,通过切换生产模式ZJ118可以分别为GDX2和ZB417C两台包装机组供给烟支,且无需清扫YF17A;ZB417C日均产量增加232%,不合格烟支数量减少95.0%。该技术可为提升卷烟外观品质和生产效率提供支持。To address the limitation of YF17A cigarette reservoir system that links one cigarette maker to one cigarette packer,a one-to-two flexible linking system was designed.The system mainly consists of a tray filler,a transition guide plate and an interface device and is installed at the inlet position of the YF17A in a closed-loop cigarette making and packing line.Cigarettes are transferred to the packer for special size packets by way of the tray filler,or directly to the original packer by disassembling or assembling the transition guide plate.The interface device drives the output belt of the tray filler and transports the cigarettes to the sampling section of the YF17A.A speed matching model was established to adjust the speed of the YF17A to prevent cigarette damage.A closed-loop production line(consisting of a ZJ118 filter cigarette maker,a YF17A and a GDX2 cigarette packer)and a ZB417C hard packer were tested.The results showed that with the flexible linking system,the ZJ118 maker could feed cigarettes to the GDX2 and ZB417C packers separately and eliminate the need of emptying the YF17A.The average daily output of the ZB417C packer increased by 232%and the amount of unqualified cigarettes decreased by 95.0%.This technology provides support for improving the appearance quality and production efficiency of cigarettes.

关 键 词：YF17A烟支存储输送装置 装盘机 过渡导板 接口装置 电控系统 柔性连接 

分 类 号：TS438[农业科学—烟草工业]