发动机装配线KIT集配方式及其追溯和防错  

Traceability and error proofing for KIT centralized distribution mode in engine assembly line

作　　者：董正荣 徐长虎 DONG Zhengrong;XU Changhu(Nanjing Automobile Group Co.,Ltd.,Nanjing 210061,Jiangsu,China)

机构地区：[1]南京汽车集团有限公司,江苏南京210061

出　　处：《柴油机设计与制造》2023年第2期49-54,共6页Design and Manufacture of Diesel Engine

摘　　要：对采用成套(KIT)集配方式的发动机装配线的物料清单维护、配料防错、质损换料、计划变更、批次追溯、机型防错等进行设计,通过仓库管理系统(WMS)和制造执行系统(PTMES)的融合,借助条码读取和设备工控系统,实现了KIT零件从配料、安装匹配到追溯的全环节控制。结果表明:采用全新设计的KIT配料系统后,KIT零件追溯的效率大幅提高,KIT零件错配率、错装率及追溯成本大幅降低。The KIT bill of material maintenance,batching error-proofing,quality loss refuelling,plan alteration,batch traceability,model error-proofing and other aspects of the engine assembly line adopting the KIT centralized distribution mode are designed.Through the integration of the warehouse management system(WMS)and the production technology manufacturing execution system(PTMES),with the help of barcode reading and the equipment industrial control system,the whole process control of KIT parts from batching,installation matching to tracing is realized.The results show that the efficiency of KIT parts traceability is greatly improved and the mismatching rate,mispacking rate and tracing cost of KIT parts are greatly reduced after the newly designed KIT batching system is adopted.

关 键 词：发动机装配线 成套(KIT)集配 物料清单(BOM) 

分 类 号：U468.2[机械工程—车辆工程]