本安电源柔性智能老化系统的研究  

Research on Flexible Intelligent Aging System of Intrinsically Safe Power Supply

作　　者：李龙 LI Long(CCTEG Changzhou Research Institute,Changzhou 213015,China;Tiandi(Changzhou)Automation Co.,Ltd.,Changzhou 213015,China)

机构地区：[1]中煤科工集团常州研究院有限公司,江苏常州213015 [2]天地(常州)自动化股份有限公司,江苏常州213015

出　　处：《煤矿机电》2023年第2期39-43,共5页Colliery Mechanical & Electrical Technology

摘　　要：针对矿用隔爆兼本安型电源产品老化效率低、占地面积大、人工搬运重、老化数据少及老化过程易引起火灾隐患等突出问题。设计了基于Microsoft Visual Studio开发平台的智能老化系统,该系统采用图像识别技术、运动控制技术、精确定位及自动对接技术,通过扫描枪、全自动上下料机、堆垛机、自动对接机构、高密度立体老化架、程控电源、电子负载、检测控制模块,实现产品分区自动上下架、电气信号的自动对接、分区智能老化,实时采集记录老化过程中的数据。实施结果表明,本安电源老化的操作人员从3人减少至0人,单台老化占地面积减少50%以上,老化效率提升40%以上,产品质量提升20%以上。In response to prominent issues such as low aging efficiency,large floor area,heavy manual handling,limited aging data,and potential fire hazards during the aging process of mining explosion-proof and intrinsically safe power supply products.An intelligent aging system based on the Microsoft Visual Studio development platform was designed,which adopted image recognition technology,motion control technology,precise positioning and automatic docking technology.Through scanning guns,fully automatic loading and unloading machines,stackers,automatic docking mechanisms,high-density vertical aging racks,programmable power supplies,electronic loads,and detection control modules,the system achieved automatic loading and unloading of product zones,automatic docking of electrical signals Partition intelligent aging,real-time collection and recording of data during the aging process.The implementation results showed that the number of operators for intrinsic safety power aging was reduced from 3 to 0,the area occupied by a single aging unit was reduced by more than 50%,the aging efficiency was improved by more than 40%,and the product quality was improved by more than 20%.

关 键 词：本安电源 智能老化 立体老化架 自动对接 

分 类 号：TD611[矿业工程—矿山机电]