基于工业机器人的大功率风机叶轮焊接系统研究与优化  

Research and Optimization of Welding System for High-power Fan Impeller Based on Industrial Robot

作　　者：姬源浩 王华[2] JI Yuanhao;WANG Hua(Shangqiu Polytechnic,Shangqiu,Henan 476005,China;Hainan College of Economics and Business,Haikou,Hainan 571127,China)

机构地区：[1]商丘职业技术学院,河南商丘476000 [2]海南经贸职业技术学院,海南海口570100

出　　处：《山东商业职业技术学院学报》2023年第4期104-109,共6页Journal of Shandong Institute of Commerce and Technology

基　　金：2022年度河南省高等学校重点科研项目“基于六轴工业机器人控制的大功率离心风机焊接系统研究与优化”(22B470010)。

摘　　要：离心风机叶轮的叶片和旋转体之间需要通过焊接的方式进行连接,但由于其构造的独特性和狭小空间的限制,采用人工焊接时不仅难以变换焊接姿势,劳动强度大,而且焊接的质量、精度及一致性无法满足要求。为了解决上述问题,研究了一种基于六轴工业机器人控制的全自动风机叶轮焊接系统。该系统由六轴工业机器人、焊枪、变位机、1200西门子可编程控制器及HMI人机界面触摸屏组成,运用Robotstudio仿真软件的Smart动态组件功能生成机器人焊接系统的可视化平台。通过仿真运动路径及可行性分析,验证了该焊接系统可行,可提高生产效率和焊接工艺质量,为降低焊接成本提供一定理论指导。The blade of centrifugal fan impeller and the rotating body need to be connected by welding,but because of its unique structure and narrow space restrictions,it is hard for the manual welding to change the welding posture,high labor intensity,and the quality of welding and besides,precision and consistency can not meet the requirements.In order to solve the above problems,an automatic fan impeller welding system based on six-axis industrial robot is studied in this paper.The system is composed of six-axis industrial robot,welding gun,position-changing machine,1200 Siemens programmable controller and HMI man-machine interface touch screen.The visualization platform of robot welding system is generated by Smart dynamic component function of Robotstudio simulation software.Through simulation motion path and feasibility analysis,the feasibility of the welding system is verified,which can improve production efficiency and welding process quality,and provide some theoretical guidance for reducing welding cost.

关 键 词：六轴工业机器人 HMI 叶轮焊接 Robotstudio 

分 类 号：TG44-4[金属学及工艺—焊接]