铸钢砧座铸造工艺设计及优化  

Casting Process Design and Optimization of Steel Anvil Base

作　　者：赵红乐 范文学 寇海军 郝海[2] 陈献刚 陈彬 杨小冬 胡兵 ZHAO Hong-le;FAN Wen-xue;KOU Hai-jun;HAO Hai;CHEN Xian-gang;CHEN Bin;YANG Xiaodong;HU Bing(Jinxi Equipment Manufacturing Co.,Ltd.,Jinxi Equipment Manufacturing Co.,Ltd.,Taiyuan 030024,Shanxi,China;School of Materials Science and Engineering,Dalian University of Technology,Dalianl16024,Liaoning,China;North Automatic Control Technology Institute,Taiyuan 030006,Shanxi,China;Norinco Group Inner Mongolia North Heavy Industries Group Co.,Ltd.,Baotou 014033,Inner Mongolia,China;Jiangnan Industries Group Co.,Ltd.,Xiangtan 411100,Hunan,China;Jianglu Machinery&Electronics Group Co.,Ltd.,Xiangtan 41110o,Hunan,China;Test and Measuring Academy of China Ordnance Industries,Huayin 714200,Shanxi,China)

机构地区：[1]晋西车轴股份有限公司,晋西装备制造有限责任公司,山西太原030024 [2]大连理工大学材料科学与工程学院,辽宁大连116024 [3]北方自动控制技术研究所,山西太原030006 [4]内蒙古北方重工业集团有限公司,内蒙古包头014033 [5]江南工业集团有限公司,湖南湘潭411100 [6]江麓机电集团有限公司,湖南湘潭411100 [7]中国兵器工业试验测试研究院,陕西华阴714200

出　　处：《铸造》2023年第10期1357-1362,共6页Foundry

摘　　要：针对单件ZG45砧座铸件产品,借助ProCAST软件进行砂型铸造工艺辅助设计和优化利用UG三维模样设计、聚苯乙烯泡沫(以下简称泡沫)以及泡沫切割机制作分体模样并组装,实现了酯硬化水玻璃砂型快速制备。采用优化工艺试制铸件,获得质量合格砧座产品。与采用木模方法对比,研制进度提高30%。For a single ZG45 anvil base casting product,the sand casting process aided design and optimization were carried out with the help of ProCAST software,and the UG three-dimensional pattern design,polystyrene foam(hereinafter referred to as foam)and foam cutting machine were used to make and assemble the pattern,and then hardened water glass sand molds were made quickly.The optimized process is used to trialproduce castings,and the qualified anvil base product is obtained.Compared with the wood mold method,the development progress is increased by 30%.

关 键 词：ZG45 砧座 砂型铸造 数值模拟 裂纹缺陷 

分 类 号：TG26[金属学及工艺—铸造]