后焊PCM自动生产线的设计与开发  

Design and Development of Post-soldering PCM Automatic Production Line

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作  者:梁振锋 王海涛 吴丰礼 陈天航 庞伟 陈湘尹 甄玉珠 饶峰 Liang Zhenfeng;Wang Haitao;Wu Fengi;Chen Tianhang;Pang Wei;Chen Xiangyin;Zhen Yuzhu;Rao Feng(Guangdong Topstar Technology Co.,Ltd.,Dongguan,Guangdong 523800,China;Wuhan Jiutong Intelligent Technology Co.,Ltd.,Wuhan 430074,China;Dongguan Institute of Science and Technology Innovation,Dongguan,Guangdong 523808,China;School of Mechanical Engineering,Dongguan University of Technology,Dongguan,Guangdong 523808,China)

机构地区:[1]广东拓斯达科技股份有限公司,广东东莞523800 [2]武汉久同智能科技有限公司,武汉430074 [3]东莞市东莞理工科技创新研究院,广东东莞523808 [4]东莞理工学院机械工程学院,广东东莞523808

出  处:《机电工程技术》2023年第12期132-136,共5页Mechanical & Electrical Engineering Technology

基  金:东莞市重大科技项目(20201200300082);东莞理工横向课题(1101202308065)。

摘  要:针对PCM板制造系统中生产效率底下,导致产能受限,质量下降的问题,以实际生产为导向,研究设计一种后焊PCM自动生产线设备。结合高度自动化和先进制造技术,优化PCM板生产中PCB与FPC的焊接与后处理流程,能显著提高生产效率并降低成本。该设备包括PCB、FPC分板机和后焊装置在内的完整生产线。在生产过程中,分板机完成原材料的铣板冲切后,产品经自动焊锡和点胶、UV固化、扫码、烧录与下料完成后处理。为确保线体的质量监控,引入CCD摄像系统进行PCM板二维码的识别,验证结果表明该系统具有高度的准确性和稳定性。与传统生产方式相比,该自动生产线生产效率提高约40%,同时在保证产品质量的前提下降低了约30%的生产成本,为PCM板的大规模生产提供了高效的技术方案。For the PCM board manufacturing system in the bottom of the production efficiency,resulting in capacity constraints,quality degradation of the problem,a post-soldering PCM automatic production line equipment is researched and designed with the actual production-oriented.integration of a high degree of automation and advanced manufacturing technology.By optimizing the welding and post-processing process of PCB and FPC in PCM board production,the production efficiency can be improved and reduced costs significantly.The equipment includes a complete production line including PCB,FPC depaneler and post-soldering device.In the production process,after the depaneling machine completes the milling and punching of raw materials,and then the products are automatically soldered and dispensed,UV cured,scanned,burned and discharged to complete the post-processing.In order to ensure the quality control of the line,a CCD camera system is introduced for the identification of the QR code of the PCM board,and the validation results show that the system has a high degree of accuracy and stability.Compared with the traditional production method,by using this automatic production line,the production efficiency can be improved by about 40%,and at the same time the production cost can be reduced by about 30%under the premise of guaranteeing the product quality,which provides a highly efficient technical solution for the large-scale production of PCM boards,and has a wide range of application prospects and practical value.

关 键 词:PCM制造 分板机 焊接 摄像识别 

分 类 号:TP23[自动化与计算机技术—检测技术与自动化装置]

 

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