圆盘收线生产线控制系统设计  

Control system design for disc take-up production line

作　　者：刘小鹏 岳昌浩 Liu Xiaopeng;Yue Changhao(Sinosteel Zhengzhou Research Institute of Steel Wire Products Co.,Ltd.,Zhengzhou 450001,China)

机构地区：[1]中钢集团郑州金属制品研究院股份有限公司,河南郑州450001

出　　处：《金属制品》2023年第6期30-32,35,共4页Metal Products

摘　　要：高品质钢丝处理后需无伤收线。设计立式无张力圆盘收线生产线,放线根据钢丝规格采用恒张力控制主动放线或自由放线,定速轮提供钢丝牵引动力,收线部分由导线轮,收线圆盘,收线基座组成,电机带动基座旋转从而带动圆盘收线。电气控制系统以西门子S7-200 Smart PLC与威纶触摸屏互联控制各执行机构。收线盘速度连续均匀变化使钢丝在设定的内外圈径来回均匀密排。生产线无需传统工字轮卸盘,无张力使钢丝表面不易受伤,提高产品表面质量,盘型整齐且根据客户要求可调整盘型大小。High quality steel wire after treated needs to be wound-free take-up,several vertical tension-free disc take-up production lines are designed.According to steel wire specification,steel wire is put off automatically or freely under constant tension control.The constant speed wheel gives traction power to steel wire.The wire take-up part is composed of wire wheel,wire take-up disc and wire take-up base,motor rotates base to drive disc to take up steel wire.Electrical control system to Siemens S7-200 Smart PLC and Viron touch screen interconnect control executive agencies.Take-up disc speed continuous and uniform changes in set diameter of inner and outer rings of steel wire evenly back and forth.This production line does not need traditional spool dismount,no tension makes steel wire surface not easy to be injured,improves product surface quality,the disk type is neat and nice,disk size and disk type can be adjusted according to customer’s request.

关 键 词：定速轮 收线机 PLC 触摸屏 变频器 

分 类 号：TG355.9[金属学及工艺—金属压力加工]