颗粒增强复合材料切削加工三维有限元模拟研究进展  

Research Progress on 3D Finite Element Simulation of Cutting of Particle Reinforced Composite

作　　者：范建勋 李国和[1] 王丰 王大春 闫冬 FAN Jianxun;LI Guohe;WANG Feng;WANG Dachun;YAN Dong(Tianjin University of Technology and Education,Tianjin 300222,China)

机构地区：[1]天津职业技术师范大学,天津300222

出　　处：《航空制造技术》2024年第1期112-123,138,共13页Aeronautical Manufacturing Technology

基　　金：国家自然科学基金(51875409);天津市教委重点项目(2020ZD08);天津市“项目+团队”重点培养专项(XC202051)。

摘　　要：颗粒增强金属基复合材料因具有高模量、高强度及高耐磨等优异性能而被广泛应用于航空航天、军事、汽车等领域。但在其切削加工过程中,由于增强相颗粒的存在,导致刀具磨损严重,容易产生碎片瘤及被加工表面缺陷。有限元模拟可以实现对颗粒剥离及颗粒破碎等微观细节的分析,是切削加工试验研究的重要补充。对颗粒增强复合材料切削加工的三维有限元模拟研究进展进行综述,介绍了几何模型、界面模型和本构模型建立,以及网格划分和边界条件处理方面的最新研究进展,并初步探讨了存在的问题和发展方向。研究结果有助于推动颗粒增强复合材料切削加工三维有限元模拟的研究,更好地揭示其切削加工机理,为工艺参数优化提供理论依据。Particle reinforced metal matrix composites have been widely used in automotive,aerospace and military and othersfields due to their excellent properties such as high modulus,high strength and good wear resistance.However,in the cutting process of it,due to the presence of reinforced phase particles,the tool wear is serious,leading to the formation of debris and machined surface defects.Finite element simulation can realize the analysis of stripping and breakage of particle,and give the other microscopic details.It is an important supplement to the research of cutting experiment.In this paper,the research progress of three-dimensional finite element simulation of machining of particle reinforced composites is reviewed.The latest research of geometric model,interface model,constitutive model,meshing and boundary condition processing is introduced.The existing problems and development direction are discussed.The research results are helpful to promote the research of three-dimensionalfinite element simulation of cutting of particle reinforced composite,better reveal the cutting mechanism,and provide theoretical basis for the optimization of process parameter.

关 键 词：颗粒增强复合材料 有限元模拟 几何模型 界面模型 本构模型 

分 类 号：TB33[一般工业技术—材料科学与工程]