宽幅梳棉机的应用和维护保养  

Application and Maintenance of Wider Carding Machine

作　　者：朱中华 严旭新 卢陵 ZHU Zhonghua;YAN Xuxin;LU Ling(Saurer(Changzhou)Textile Machinery Co.,Ltd.,Changzhou 213200,China)

机构地区：[1]卓郎(常州)纺织机械有限公司,江苏常州213200

出　　处：《纺织器材》2024年第1期37-41,共5页Textile Accessories

摘　　要：为提高梳棉机梳理质量和生产效率,介绍宽幅梳棉机的发展历程及国内外几款新型梳棉机的特点,从宽幅梳棉机喂棉箱结构设计、给棉板结构设计及固有频率计算、盖板骨架优化设计、自动检测与调节等方面阐述宽幅梳棉机的结构特征;分析Autocard SC6型宽幅梳棉机在涡流纺粘胶、赛络集聚纺、气流纺、环锭纺等品种的应用案例,并从系统应用、针布保养、质量页面、日常巡回方面提出维护保养要点。指出:宽幅梳棉机能适用多场景、多型式纺纱,通过工艺调整,可达到高质高产;宽幅梳棉机通过对喂棉箱优化,采用低惯量、高响应的给棉板,应用新型抗弯铝合金盖板骨架,配置智能传感技术等措施,分梳面积增加、分梳能力增强,高效性和稳定性提升,能实现数字化智能控制、按需维护保养。In order to improve the carding quality and production efficiency of carding machine,the development history of wider carding machines and the characteristics of several new types of carding machines at home and abroad are introduced.The structural characteristics of wider carding machines are described from the structural design of chute feeder,the structural design and the calculation of natural frequency of feeding plate,the optimal design of flat bars,automatic detection and adjustment of wider carding machines.The application cases of Autocard SC6 wider carding machine in vortex spinning viscose,siro-commpact spinning,rotor spinning,ring spinning and other varieties are analyzed,and the maintenance points are put forward from the aspects of system application,card clothing maintenance,quality page and daily tour.It is pointed out that wider carding machine can be used for multi-scene and multi-type spinning,and high quality and high yield can be achieved through process adjustment.By optimizing the chute feeder,using low inertia and high response feeding plate,applying a new bending aluminum alloy flat bars,and deploying intelligent sensing technology,the carding area is increased,the carding capacity is enhanced,efficiency and stability are improved,and digital intelligent control and on-demand maintenance are realized.

关 键 词：宽幅梳棉机 喂棉箱 给棉板 回转盖板 自动检测 锡林 

分 类 号：TS103.223[轻工技术与工程—纺织工程]