基于风险的检验(RBI)技术在大型原油储罐群的应用  

Application of risk based inspection (RBI) technology in large crude oil tanks

作　　者：李振 王雄杰 崔志峰 程伟 LI Zhenbo;WANG Xiongjie;CUI Zhifeng;CHENG Wei(Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China;CNPC Anhui Sales Company,Hefei 230031,China)

机构地区：[1]合肥通用机械研究院有限公司,安徽合肥230031 [2]中国石油天然气股份有限公司安徽销售分公司,安徽合肥230031

出　　处：《石油化工腐蚀与防护》2024年第1期30-36,共7页Corrosion & Protection In Petrochemical Industry

基　　金：国家重点研发计划课题(2022YFB3306401);安徽省科技重大专项(202003a05020011)。

摘　　要：国家和商业石油储备基地有大量的大型原油储罐到期后需要检验,而从生产运行方面考虑却无法集中安排大量储罐开罐检验。通过对某大型原油储罐群开展基于风险的检验(RBI),系统识别了大型原油储罐的失效模式和损伤机理,计算得到储罐风险,制定了每台储罐基于风险的检验策略,将12台大型原油储罐首次检验周期由6~9年延长至8~13年,此举既降低了开罐检验频率,又提高了检验质量与效率。此项技术使得50年假定生命周期内预估节省检维修费用1.37亿元,相比传统检验模式,可节省检维修费用比例高达28.64%,经济效益显著。A great number of large crude oil tanks in national and commercial oil reserve bases are close to expiry date,but tank inspection is unable to schedule centrally in view of continuous production.By conducting risk based inspection(RBI)on a group of large crude oil tanks,failure mode and damage mechanism of the tanks were identified,tank risk assessment was made,RBI strategy for each tank was developed.The first inspection cycle of 12 large crude oil tanks was extended from 6-9 years to 8-13 years,reducing the frequency of tank inspection and improving inspection quality and efficiency.It is estimated to save RMB 137 million maintenance costs in 50 years target lifecycle.Compared to traditional inspection modes,the proportion of maintenance cost savings is as high as 28.64%with tremendous economic benefits.

关 键 词：原油储罐 基于风险的检验(RBI) 在线检验 

分 类 号：TE972[石油与天然气工程—石油机械设备]