Numerical analysis and experimental research on detection of welding defects in pipelines based on magnetic flux leakage  

作　　者：Changsheng Zhang Jinpeng Bi Yuexia Lv Mengli Li Yongying Qi Kai Zhou Ming Zhang Tingting Du 

机构地区：[1]School of Mechanical Engineering,Qilu University of Technology(Shandong Academy of Sciences),Jinan 250353,China [2]Shandong Institute of Mechanical Design and Research,Jinan 250031,China [3]CNPC Economics&Technology Research Institute,Beijing,100120,China [4]Shandong Special Equipment Inspection Institute Group Co.,Ltd.,Jinan 250101,China [5]School of Energy and Power Engineering,Shandong University,Jinan 250061,China

出　　处：《Petroleum Research》2023年第4期550-560,共11页石油研究（英文）

基　　金：supported by Science,Education and Industry Integration Pilot Foundation Research Project(2022PX100)granted by Qilu University of Technology(Shandong Academy of Sciences);Young Innovative Talents Introduction&Cultivation Program for Colleges and Universities of Shandong Province(Sub-title:Innovative Research Team of Advanced Energy Equipment)granted by Department of Education of Shandong Province,and Natural Science Foundation ofShandong Province of China(No.ZR2020ME178).

摘　　要：Regular inspection of long-distance oil and gas pipelines plays an important role in ensuring the safe transportation of oil and gas,and inspection on welding defects is an important part of the inspection process.Magnetic flux leakage(MFL)is an electromagnetic non-destructive testing technique which has been commonly utilized to detect welding defects in pipelines.In the present study,Maxwell electro-magnetic simulation software was used to carry out numerical study on the welding defects in pipelines,including incomplete penetration and undercut.TheФ406 pipeline with a wall thickness of 7 mm was selected as the study case to establish the numerical model.Setting the life-off value at 1 mm,the distribution of magnetic leakage field was investigated for pipeline without defect,pipeline with incomplete penetration defect and pipeline with undercut defect respectively,the characteristic values describing the depth and width of defects were found.Furthermore,quantified equations which can be used to describe the defect depth were proposed.Finally,experimental research was carried out to validate the effectiveness of the numerical model,and the experimental results showed good consistence with the numerical calculation results.The research results indicate that,it is technically feasible and reliable to diagnose the incomplete penetration and undercut welding defects in pipelines using MFL.

关 键 词：Magnetic flux leakage Pipeline welding defect Incomplete penetration UNDERCUT 

分 类 号：TE973[石油与天然气工程—石油机械设备]