钢帘线外绕捻股机床综合性能提升  

Comprehensive performance improvement of steel cord outer winding and twisting machine tool

作　　者：王金和 魏华 叶鹏达 Wang Jinhe;Wei Hua;Ye Pengda(Jiangsu Xingda Intelligent Manufacturing Co.,Ltd.,Taizhou 225300,China;Beijing Institute of Technology,Beijing 100081,China)

机构地区：[1]江苏兴达智能制造有限公司,江苏泰州225300 [2]北京理工大学,北京100081

出　　处：《金属制品》2024年第1期44-47,53,共5页Metal Products

摘　　要：提出了一种钢帘线外绕捻股机床综合性能提升改造方案,在原机床上增加双扭转检测装置(ATC)、电磁张力装置、永磁外绕头、虚捻器、恒张力收线等部件。其中重点是双ATC的使用,第一道ATC防呆纠错,在线检测并制止上道工序为了产量而牺牲质量;第二道ATC对钢帘线残余扭转实时调整,提高产品质量。改造后放线张力波动范围稳定在±5 N;钢帘线扭转可在显示屏上看到波动曲线图,对超差实时调整、纠错,标准扭转目标控制值-1.5~+0.5圈的比例达94%,比改造前提高了34%。减少了停车扭转检验工序,成品可直接装箱,人员生产效率提高17%~24%,经济效益明显。To propose a renovation solution for improving comprehensive performance of steel cord external winding and twisting machine tool,adding dual torsion detection device(ATC),electromagnetic tension device,permanent magnet external winding head,virtual twisting device,constant tension winding and other components to original machine tool.The focus is on use of dual ATC,with the first ATC error prevention and online detection to prevent previous process from sacrificing quality for sake of production;The second ATC adjusts residual twisting of curtain in real time to improve product quality.After renovation,fluctuation range of wire tension is stable within ±5 N;The twisting value of curtain can be produced on display screen as a fluctuation curve,allowing for real time adjustment and correction of deviations.The standard twisting target control value proportation of-1.5~+0.5 round accounts for 94%,increase 34% compared to before renovation.Eliminating parking and twisting inspection process,direct packing can be carried out,and personnel production efficiency can be increased 17%~24%,with significant economic benefits.

关 键 词：钢帘线 双扭转检测装置 电磁张力装置 虚捻器 恒张力收线 

分 类 号：TP273[自动化与计算机技术—检测技术与自动化装置]