AZ31镁合金板材纵波轧制形变规律及边部损伤分析  

Analysis on Deformation Law and Edge Damage of AZ31 Magnesium Alloy Sheet in Longitudinal Wave Rolling

作　　者：贾睿 刘江林 张明泽 王涛 黄志权[4] 郑仁辉[1,2] Jia Rui;Liu Jianglin;Zhang Mingze;Wang Tao;Huang Zhiquan;Zheng Renhui(College of Mechanical and Vehicle Engineering,Taiyuan University of Technology,Taiyuan 030024,China;Engineering Research Center of Advanced Metal Composite Forming Technology and Equipment,Ministry of Education,Taiyuan Universityof Technology,Taiyuan 030024,China;National Key Laboratory of Metal Forming Technology and Heavy Equipment,Taiyuan 030024,China;School of Mechanical Engineering,Taiyuan University of Science and Technology,Taiyuan 030024,China)

机构地区：[1]太原理工大学机械与运载工程学院,山西太原030024 [2]太原理工大学先进金属复合材料成形技术与装备教育部工程研究中心,山西太原030024 [3]金属成形技术与重型装备全国重点实验室,山西太原030024 [4]太原科技大学机械工程学院,山西太原030024

出　　处：《稀有金属材料与工程》2024年第1期197-203,共7页Rare Metal Materials and Engineering

基　　金：国家重点研发计划(2018YFA0707300);国家自然科学基金(52075359,52075357);山西省科技重大专项(20181102011);中国博士后科学基金(2020M670710);广西有色金属及特色材料加工重点实验室开放课题(2022GXYSOF12)。

摘　　要：纵波轧制+平辊轧制(LFR)是一种减轻镁合金轧制边裂的新型轧制工艺,通过一道次纵波轧制+二道次平轧,可有效减少镁合金板材边裂。为了进一步明晰LFR变形规律,通过对比AZ31镁合金板材纵波轧制+平轧(LFR)及平轧+平轧(FFR)热-力耦合有限元虚拟轧制对比和物理实验,分析了纵波轧制变形区金属变形规律及其对板材边部损伤的影响。结果表明:纵波轧制形成了异形搓轧区,板材各部位受到较大的三向剪切作用;急速金属流动产生的塑性变形热避免了板材边部温降,有利于提升塑性;剪切及温度影响促使LFR板材形成混晶组织,降低了波谷部位损伤,进而有效抑制了镁合金板材边裂的产生及发展。Longitudinal wave rolling+flat roll rolling(LFR)is a new rolling process to reduce edge cracks and basal texture of magnesium alloy.This process can prepare magnesium alloy sheets with light edge cracks through one-pass longitudinal wave rolling+two-pass flat rolling.However,LFR process deformation law is obscure.In this research,the thermo-mechanical coupling finite element virtual rolling comparison and physical experiments of LFR and flat rolling+flat rolling(FFR)of AZ31 plate were conducted,and the metal deformation law in the longitudinal wave rolling deformation zone and its influence on the edge damage of the plate were analyzed.The results show that a special-shaped rolling area forms in the longitudinal wave rolling,which causes shear strain in different parts of the sheet.Furthermore,the temperature drop at the edge of the plate is avoided due to the plastic deformation heat generated by rapid metal flow,which is beneficial to improving the plasticity.The influence of shear strain and temperature promotes the formation of mixed microstructure of LFR sheet and reduces the damage of trough,effectively inhibiting the generation and development of edge crack of magnesium alloy sheet.

关 键 词：镁合金 纵波轧制 有限元法 应变 金相组织 损伤 

分 类 号：TG339[金属学及工艺—金属压力加工] TG146.22[一般工业技术—材料科学与工程]