铜冶炼渣缓冷全流程智能管控系统应用研究  

Application of intelligent control and management system for full process of copper slag slow cooling

作　　者：金泽志 程凯 屈上林 李明 JIN Zezhi;CHENG Kai;QU Shanglin;LI Ming

机构地区：[1]铜陵有色金属集团股份有限公司金冠铜业分公司,安徽铜陵244000 [2]北京宸控科技有限公司,北京102200

出　　处：《有色设备》2024年第1期56-61,67,共7页Nonferrous Metallurgical Equipment

摘　　要：渣缓冷工序是火法炼铜工艺必不可少的环节之一,随着熔炼渣处理的工艺、资源回收和安全管控需求的提升,渣缓冷处理系统亟待智能化升级。本文分析渣缓冷处理工艺的特点,给出了全流程智能化改造的适配条件,通过5G通讯网络、门式起重机和电动平车智能化管控等关键技术,实现了渣包转运全流程的自主运行和智能控制,项目实施后操作人员减少了近60%,渣包平均缓冷周期缩短7%以上,取得了较好的经济效益。The slag slow cooling process is an indispensable link in the pyrometallurgical copper smelting process.The slag slow cooling treatment system urgently needs an intelligent upgrade with the increasing demands for slag treatment technology,resource recovery and safety management.The paper analyzes the characteristics of the slag slow cooling treatment process and presents the adaptive conditions for the whole-process intelligent transformation.Through key technologies such as 5G communication networks,intelligent management and control of gantry cranes and electric flatbed carts,the independent operation and intelligent control of the entire slag transfer process have been realized.After the implementation of the project,the number of operators was reduced by nearly 60%,and the average slow-cooling cycle of the slag ladle was shortened by more than 7%,achieving good economic benefits.

关 键 词：铜冶炼厂 渣缓冷场 门式起重机 电动平车 智能化管控 火法炼铜 

分 类 号：TF811[冶金工程—有色金属冶金]