燃气轮机叶片快速熔模铸造工艺优化  

Optimization of Rapid Investment Casting Process for Gas Turbine Blades

作　　者：刘树文 傅骏[2] 魏灵玥 杨艳萍 徐光利 孙航博 LIU Shu-wen;FU Jun;WEI Ling-yue;YANG Yan-ping;XU Guang-li;SUN Hang-bo(Administrative Committee of Xi'An Yanliang National Aviation Hi-Tech Industrial Base,Xi'an 710000,Shaanxi,China;Department of Material,Sichuan Engineering Technical College,Deyang 618000,Sichuan,China;Chengdu Hangfei Aviation Machinery Equipment Manufacturing Co.,Ltd,Chengdu 610000,Sichuan,China;Xi'an Bosheng Aviation Equipment Co.,Ltd,Xi'an 710000,Shaanxi,China)

机构地区：[1]西安阎良国家航空高技术产业基地管理委员会,陕西西安710000 [2]四川工程职业技术学院材料工程系,四川德阳618000 [3]成都航飞航空机械设备制造有限公司,四川成都610000 [4]西安博胜航空装备有限公司,陕西西安710000

出　　处：《机械研究与应用》2024年第2期7-9,17,共4页Mechanical Research & Application

基　　金：教育部专项课题项目:基于虚拟仿真技术的材料成型专业群教学资源开发与教学应用研究(编号:ZJX2022052)。

摘　　要：针对传统熔模铸造工艺在确定压型尺寸时需要反复多次试验所带来的时间长、成本高问题,进行了叶片快速熔模铸造方法的研究。该方法采用ABS打印燃气轮机叶片,并通过粘接蜡质浇注系统组成熔模模组。经5层挂砂后将失蜡、焙烧后的铸造型壳浇注金属,获得了叶片铸件。同时,针对生产过程中的型壳破裂建立了变形协调方程,应用有限元软件分析获得了铸件和型壳的应力等效应力云图,提出了优化措施,最终获得了优质铸件。In response to the problems of long time and high cost caused by repeated experiments in determining the mold size in traditional investment casting technology,a study is conducted on achieving rapid investment casting of 3D printed blades.Using ABS printing for gas turbine blades,adhesive wax casting system is used to form an investment mold;after 5 layers of sand coating,the lost wax and roasted casting shell is poured with metal to obtain the blade casting.In response to the cracking of the mold shell during the production process,a deformation coordination equation is established,and finite element software is used to analyze the stress and other stress cloud maps of the casting and mold shell.Optimization measures are proposed,and high-quality castings are obtained.

关 键 词：快速熔模铸造 3D打印 有限元分析 热应力 

分 类 号：TG249[金属学及工艺—铸造]