考虑各向异性的回转曲面件蠕变时效成形数值模拟与实验  

Numerical simulation and experiment of creep aging forming of rotary curved surface parts considering anisotropy

作　　者：湛利华 谢豪[1] 杨有良 李国鹏 胡正根 ZHAN Li-hua;XIE Hao;YANG You-iang;LI Guo-peng;HU Zheng-gen(Research Institute of Light Alloy,Central South University,Changsha 410083,China;State Key Laboratory of Precision Manufacturing for Extreme Service Performance,Central South University,Changsha 410083,China;Beijing Institute of Astronautical Systems Engineering,Beijing 100076,China)

机构地区：[1]中南大学轻合金研究院,湖南长沙410083 [2]中南大学极端服役性能精准制造全国重点实验室,湖南长沙410083 [3]北京宇航系统工程研究所,北京100076

出　　处：《塑性工程学报》2024年第4期208-218,共11页Journal of Plasticity Engineering

基　　金：国家自然科学基金资助项目(U2341273,U22A20190,52205435);湖南省自然科学基金资助项目(2022JJ40621);湖南省科技创新项目(2020RC4001);极端服役性能全国重点实验室开发课题(ZZYJKT2022-07)。

摘　　要：针对铝锂合金回转曲面件蠕变时效成形各向异性问题,开展了基于Barlat91屈服各向异性准则和蠕变各向异性本构模型的回转曲面件蠕变时效成形数值模拟与实验研究。仿真结果表明,构件加载阶段发生塑性变形,呈现出■的塑变各向异性现象;考虑蠕变各向异性行为的构件的蠕变应变分布发生明显改变。进一步通过开展回转曲面件蠕变时效成形实验发现,所建立的蠕变各向异性模型对厚度变化、残余应力分布预测准确;相对于各向同性模型,型面精度的整体预测偏差减小9.3%,焊接边预测偏差减小91.5%,证明了所建铝锂合金蠕变时效各向异性本构模型的准确性和实际应用价值。Aiming at the creep aging forming anisotropic problems of aluminum-lithium alloy rotary curved surface parts,the numerical sim-ulation and experimental research on creep aging of rotary curved surface parts based on the Barlat91 yielding anisotropy criterion and creep anisotropy constitutive model were carried out.The simulation results show that plastic deformation occurs in the loading stage of the parts,showing the plastic strain anisotropy phenomenon of ■;the creep strain distribution of the parts considering creep anisotropy be-haviors are significantly changed.Furthermore,through the creep aging forming experiments of rotary curved surface parts,it is found that the established creep anisotropy model is accurate to predict the thickness change and residual stress distribution.Relative to the isotropic mod-el,the overall prediction deviation of the profile accuracy is reduced by 9.3%,and the prediction deviation of the weld edge is reduced by 91.5%,which proves the accuracy and practical application value of the established creep aging anisotropic model of aluminum-lithium alloy.

关 键 词：铝锂合金 各向异性 回转曲面件 蠕变时效 数值模拟 

分 类 号：TG146.2[一般工业技术—材料科学与工程]