Quality assessment of friction-stir-welded aluminum alloy welds via three-dimensional force signals  

作　　者：Ji-Hong Dong Yi-Ming Huang Jia-Lei Zhu Wei Guan Xu-Kai Ren Huan-Wei Yu Lei Cui 

机构地区：[1]Beijing Institute of Petrochemical Technology,Beijing,102617,People’s Republic of China [2]Beijing Academy of Safety Engineering and Technology,Beijing,102617,People’s Republic of China [3]AVIC Manufacturing Technology Institute,Beijing,100024,People’s Republic of China [4]Tianjin Key Laboratory of Advanced Joining Technology,School of Materials Science and Engineering,Tianjin University,Tianjin,300350,People’s Republic of China [5]Shaoxing Special Equipment Testing Institute,Shaoxing Key Laboratory of Special Equipment Intelligent Testing and Evaluation,Shaoxing,312071,Zhejiang,People’s Republic of China

出　　处：《Advances in Manufacturing》2024年第1期61-75,共15页先进制造进展（英文版）

基　　金：supported by the National Natural Science Foundation of China(Grant No.52201048);the China Postdoctoral Science Foundation(Grant No.2020M670651);the National Natural Science Foundation of China(Grant No.52075376).

摘　　要：An online detection technology must be developed for realizing the real-time control of friction stir welding.In this study,the three-dimensional force exerted on a material during friction stir welding was collected synchronously and the relationship between the forces and welding quality was investigated.The results indicated that the fluctuation period of the traverse force was equal to that of the lateral force during the stable welding stage.The phase difference between two horizontal forces wasπ/2.The values of the horizontal forces increased with welding speed,whereas their amplitudes remained the same.The proposed force model showed that the traverse and lateral forces conformed to an elliptical curve,and this result was consistent with the behavior of the measured data.The variational mode decomposition was used to process the plunge force.The intrinsic mode function that represented the real fluctuation in the plunge force varied at the same frequency as the spindle rotational speed.When tunnel defects occurred,the fluctuation period features were consistent with those obtained during normal welding,whereas the ratio parameter defined in this study increased significantly.

关 键 词：Friction stir welding(FSW) Three-dimensional force model Variational mode decomposition Tunnel defect 

分 类 号：TG146[一般工业技术—材料科学与工程]