减震器缸筒自动化加工单元构建与实现  

Construction and Realization of Automated Machining Cell for Shock Absorber Cylinder Barrels

作　　者：徐文浩 汪木兰[1] 康传勇 王啸威 李丽颖 XU Wen-hao;WANG Mu-lan;KANG Chuan-yong;WANG Xiao-wei;LI Li-ying(Jiangsu Key Laboratory of Advanced Numerical Control Technology,Nanjing Institute of Technology,Nanjing Jiangsu211167,China;Nanjing Jiaxi Numerical Control Technology Co.,Ltd.,Nanjing Jiangsu211167,China)

机构地区：[1]南京工程学院,江苏省先进数控技术重点实验室,江苏南京211167 [2]南京嘉玺数控科技有限公司,江苏南京211800

出　　处：《机电产品开发与创新》2024年第3期27-30,共4页Development & Innovation of Machinery & Electrical Products

摘　　要：为满足减震器缸筒零件自动化加工需求,设计了J43508型减震器缸筒自动化加工单元。出于对减震器缸筒较高的表面加工精度要求和工序排布便捷性的考虑,选取1台数控双头车床一次装夹,完成对工件两端的同时加工;基于自研桁架系统的自动化上下料输送装置实现工件自动化物料输送;选用信捷XD5-60T-E可编程控制器设计自动化加工单元控制系统;通过可触摸屏示教器对自动化加工单元进行实时生产监控。调试结果显示,该自动化加工单元配置布局有效,功能可靠,完全能够胜任工件自动化生产加工及上下料的工作。In order to meet the demand for automated machining of shock absorber cylinder parts,J43508 shock absorber cylinder automatic machining unit is designed.Due to the high surface machining accuracy of the shock absorber cylinder barrel and the convenience of process arrangement,a CNC double-head lathe is selected for one-time clamping and simultaneous machining of both ends of the workpiece;an automatic loading and unloading conveyor based on the self-developed truss system realizes the automation of material transportation of the workpieces;XD5-60T-E programmable controller platform is selected to design the control system of the automated machining unit;real-time production monitoring and control of the automated machining unit are performed by a touch-screen instructor.The XD5-60T-E programmable controller platform is used to design the control system of the automated processing unit;the real-time production monitoring of the automated processing unit is carried out by the touch screen teach pendant.The debugging results show that the automated processing unit has reasonable layout and stable operation,and can meet the functions of fully automatic processing and loading/unloading of workpieces.

关 键 词：减震器缸筒 自动化加工单元 可编程逻辑控制器 

分 类 号：TP29[自动化与计算机技术—检测技术与自动化装置]