自动化垃圾焚烧起重机小车啃轨现象的成因研究与优化策略  

Research on the Causes and Optimization Strategies of Rail Gnawing Phenomenon in the Trolley of Automated Garbage Incineration Crane

作　　者：徐湫敏 XU Qiumin(Konecranes(Shanghai)Co.,Ltd.,Shanghai 200331)

机构地区：[1]科尼起重机设备(上海)有限公司,上海200331

出　　处：《现代制造技术与装备》2024年第5期127-130,共4页Modern Manufacturing Technology and Equipment

摘　　要：随着我国环境保护标准的持续提高,自动化垃圾焚烧起重机已成为核心设备。鉴于垃圾焚烧设施需要全天候不间断运行,对其处理能力的要求极为严格。若起重机小车出现啃轨故障,可能导致整个垃圾处理系统瘫痪。研究立足于深入的项目实践经验和综合的设计标准审视,通过理论分析列举了小车啃轨的几大主因,并采取建立动态优化模型、实施设计改进、应用有限元分析、进行三维仿真软件的计算分析、优化加工制造及完善检验流程等多维度的优化策略。实施改进后,设备运行效能显著提升,啃轨故障大幅减少,为生产设备稳定运行提供了坚实保障,具有重要的实际应用价值。With the continuous improvement of China’s environmental protection standards,automatic waste incineration cranes have become the core equipment.Given that waste incineration facilities need to operate 24/7,the requirements for their processing capacity are extremely strict.If the crane trolley has a rail gnawing fault,it may lead to the entire waste disposal system paralysis.Based on in-depth project practical experience and comprehensive review of design standards,this paper lists several main causes of rail gnawing by theoretical analysis,and adopts multi-dimensional optimization strategies such as establishing dynamic optimization model,implementing design improvement,applying finite element analysis,calculating and analyzing 3D simulation software,optimizing manufacturing and improving inspection process.After the implementation of the improvement,the operation efficiency of the equipment is significantly improved,and the fault of rail gnawing is greatly reduced,which provides a solid guarantee for the stable operation of the production equipment,and has important practical application value.

关 键 词：自动化 垃圾焚烧起重机 啃轨故障 成因研究 优化策略 

分 类 号：TP273[自动化与计算机技术—检测技术与自动化装置] TH21[自动化与计算机技术—控制科学与工程] X799.3[机械工程—机械制造及自动化]