多连杆式下斜刃横切剪剪切力数值分析  

Numerical Analysis of Shear Force on Lower-Cut Multi-Link Type Oblique Edge Cross-Section Shear

作　　者：李东方[1] 周明安[1] 黄增阳 杨康成 LI Dong-fang;ZHOU Ming-an;HUANG Zeng-yang;YANG Kang-cheng(School of Mechanical and Electrical Engineering,Quzhou College of Technology,Zhejiang Quzhou 324000,China;Quzhou Center of Quality&Technology Supervision and Test,Zhejiang Quzhou 324000,China;Cold Rolling Equipment Department,China First Heavy Industries Dalian Engineering Technology Co.,Ltd.,Liaoning Dalian 116600,China)

机构地区：[1]衢州职业技术学院机电工程学院,浙江衢州324000 [2]衢州市质量技术监督检测中心,浙江衢州324000 [3]中国一重集团大连工程技术有限公司冷轧设备部,辽宁大连116600

出　　处：《机械设计与制造》2024年第6期81-85,共5页Machinery Design & Manufacture

基　　金：浙江省高校国内访问工程师—校企合作项目(FG2020219);浙江省衢州市科技局计划项目(2017G13);河北兆建1420mm酸洗-冷连轧机组项目(20151203)。

摘　　要：针对多连杆式下斜刃横切剪剪切力求解问题,采用有限单元法建立了数值求解模型。用装配后的实物进行了剪切实验,将数值解和实验解、文献解进行对比,三者结果之间比较吻合,验证了数值求解模型合理性。对不同带材厚度h、剪刃侧向间隙Δ、下剪刃斜度tanα、剪切液压缸伸出速度v及上下剪刃磨损量ω下的横切剪剪切力分布规律进行了归纳。分析结果表明,下剪刃磨损对剪切力的分布影响大于上剪刃的磨损,剪切厚度为6mm的带材的最佳剪刃侧向间隙Δ可取为(0.4±0.1)mm、下剪刃斜度tanα可取为1/25、剪切液压缸伸出速度可取为(300±50)mm/s。提出了横切剪在设计、选型、电气调试以及实际使用过程中的一些建议。Aiming at solving the shear force problem of lower-cut multi-link type oblique edge cross-section shear,a numerical model was established by using the finite element method.The shear experiment was carried out with the assembled material,and the numerical solution was compared with the experimental solution and the literature solution,and the results of the three were in good agreement with each other,which verified the rationality of the numerical solution model.Under different strip thickness,h,gap of shear blades,Δ,an-gle of shear blade,tanα,shear cylinder extension velocity,v,and upper and lower shear edge wear,ω,distribution law of shear force of cross-section shear was summarized and analyzed.The results indicate that the influence of lower shear edge wear on shear force’sdistri-bution is greater than that of upper shear edge wear,when cutting thickness is 6mm,the best gap of shear blades is(0.4±0.1)mm,the an-gle of shear blade for optimization can be set as 1/25,shear cylinder extension velocity is desirable for(300±50)mm/s.Meanwhile,some numerical calculation values are compared with the experimental values and manual calculation values which shows that the values fit preferably.Some suggestions on design,selection,electrical debugging and practical application of cross-section shear were put forward.

关 键 词：下切式斜刃横切剪 剪刃磨损 剪刃侧向间隙 剪切力 数值模拟 

分 类 号：TH16[机械工程—机械制造及自动化] TG333.21[金属学及工艺—金属压力加工] TH123