基于产线链动需求的双绞龙组合式胡椒脱皮机设计与验证  

Design and Verification of Tandem Dragon Combined Pepper Peeling Machine based on Production Line Dynamic Requirements

作　　者：张嘉伟 张园[1,3] 沈德战 赵振华 韦丽娇 陈嘉烨[1] ZHANG Jiawei;ZHANG Yuan;SHEN Dezhan;ZHAO Zhenhua;WEI Lijiao;CHEN Xiaoyao(Agricultual Machinery Research Institute,Chinese Academy of Tropical Agricultural Sciences,Zhanjiang 524091,China;School of Mechanical Engineering,Guangdong Ocean University,Zhanjiang 524091,China;GuangDong/Zhanjiang Engineering Technology Research Center of Precision Emission Control for Agricultural Particulates,Zhanjiang 524000,China;Zhanjiang Key Laboratory of Dynamics and Precision Emission Control for Particulates,Zhanjing 524091,China;Key Laboratory of Agricultural Equipment for Tropical Crops,Ministry of Agriculture and Rural Affairs,Zhanjiang 524091,China)

机构地区：[1]中国热带农业科学院农业机械研究所,广东湛江524091 [2]广东海洋大学机械工程学院,广东湛江524091 [3]广东省/湛江市农业类颗粒体精量排控工程技术研究中心,广东湛江524000 [4]湛江市类颗粒体动力学及精准精量排控重点实验室,广东湛江524091 [5]农业农村部热带作物农业装备重点试验室,广东湛江524091

出　　处：《现代农业装备》2024年第3期38-44,68,共8页Modern Agricultural Equipment

基　　金：海南省科技专项资助——重点研发计划(ZDYF2022XDNY136);湛江市科技计划项目(2022A01032&2020A05004);中央级公益性科研院所基本科研业务费专项(1630132023005)。

摘　　要：胡椒脱皮传统单机作业模式在解决机械化脱皮的同时,因工艺环节未能串联阻碍了胡椒初加工产线技术的发展。为进一步提升链动加工效益,本文设计了基于产线链动需求的双绞龙组合式胡椒脱皮机,通过对双绞龙核心部件的应力应变模拟,表明其结构设计安全可靠,双绞龙组合式胡椒脱皮机在实际应用中能够稳定、高效地完成脱皮工作,符合现代工业对设备效能和可持续性的要求;试验验证结果显示:产线主输送速度在0.8~2.2 m/s,绞龙组合转速为500~700 r/min时,胡椒脱皮机的脱皮率能够稳定达到95%以上,且果核破损率小于3%。基于产线链动需求的双绞龙组合式胡椒脱皮设计模式,能够与胡椒初加工配套的其他生产设备联动,符合产业化生产趋势方向。The existing single-machine operation mode,while addressing the mechanized peeling process,hinders the development of technology in the initial processing line of pepper.To further enhance the processing efficiency of the chain,this paper proposes a double-screw dragon combination pepper peeling machine based on the dynamic requirements of the production line.Stress-strain simulations of core components indicate that its structural design is safe,reliable,and stable,with a significant reduction in costs.Physical verification reveals that this double-screw dragon combination pepper peeling machine,due to its adoption of a production line mode,achieves much higher efficiency than single-machine peeling machines.The peeling rate exceeds 95%,and the core damage rate is less than 3%,meeting the design requirements.

关 键 词：产线链动 双绞龙组合式 胡椒脱皮机 应力仿真 试验 

分 类 号：S917.1[农业科学—水产科学]