一种贮柜底带输送链新型清洁润滑装置的设计与应用  

Design and Application of a New Cleaning and Lubrication Device for the Bottom Belt Conveyor Chain of a Storage Tank

作　　者：付来强 郭建刚 郭亚强 郭志强 张志远[1] 赵波 裴世军[1] FU Lai-qiang;GUO Jian-gang;GUO Ya-qiang;GUO Zhi-qiang;ZHANG Zhi-yuan;ZHAO Bo;PEI Shi-jun(Tianshui Cigarette Factory of Gansu Tobacco Industry Co.,Ltd,Tianshui 741024,Gansu,China)

机构地区：[1]甘肃烟草工业有限责任公司天水卷烟厂,甘肃天水741024

出　　处：《机械研究与应用》2024年第3期91-93,共3页Mechanical Research & Application

摘　　要：为保证贮柜底带链条顺畅运行,需要定期对其链节进行润滑,而现有的润滑作业方式不仅耗费大量的人力与时间,还存在较高的安全隐患,而且底带零部件易磨损。文章通过自动控制清扫组件和润滑组件装置,实现了对输送链的定期清洁和润滑;并通过开展空压值和单关节加油量两个关键工艺参数的测试试验,确定了最优值分别为0.12 MPa和0.5 mL,所设计装置满足清洁和润滑工况要求;采用贮柜底带输送链新型清洁润滑装置后,润滑油消耗量平均降低41.5%,人工作业时间平均减少96.1%,润滑周期由1个月延长至3个月,实现了贮柜底带输送链的清洁和润滑。该装置的设计与应用为提高贮柜底链润滑效率、降低生产消耗提供技术支持。In order to ensure the smooth operation of the bottom belt chain of the storage tank,it is necessary to regularly lubricate its chain links.However,the existing lubrication methods consume a lot of manpower and time,and have high safety hazards.Moreover,the bottom belt components are prone to wear and tear.The design of automatic control cleaning and lubrication components enables regular cleaning and lubrication of the conveyor chain.Then,two key process parameters,air pressure value and single joint refueling amount,are tested and tested,and the optimal values are determined to be 0.12 MPa and 0.5 mL respectively so as to ensure that the cleanliness and lubrication meet the working conditions.After adopting the new cleaning and lubrication device for the bottom belt conveyor chain of the storage tank,the average consumption of lubricating oil is decreased by 41.5%,the average manual operation time is decreased by 96.1%,and the lubrication cycle is extended from 1 month to 3 months,achieving the cleaning and lubrication of the bottom belt conveyor chain of the storage tank.This technology can provide support for improving the lubrication efficiency of the storage tank bottom chain and reducing production consumption.

关 键 词：贮柜底带输送链 清洁润滑 工艺设计 

分 类 号：TH222[机械工程—机械制造及自动化]