Performance-control-orientated hybrid metal additive manufacturing technologies:state of the art,challenges,and future trends  

作　　者：Jiming Lv Yuchen Liang Xiang Xu Gang Xu Hongmei Zhang Haifei Lu Kaiyu Luo Jie Cai Jinzhong Lu 

机构地区：[1]School of Mechanical Engineering,Jiangsu University,Zhenjiang 212013,People’s Republic of China [2]School of Mechanical Engineering,Jiangsu University of Science and Technology,Zhenjiang 212003,People’s Republic of China

出　　处：《International Journal of Extreme Manufacturing》2024年第3期274-328,共55页极端制造（英文）

基　　金：The financial support was provided by National Natural Science Foundation of China(Grant Numbers:52335008,52175409 and 52305469);Jiangsu Provincial Science and Technology Projects in China(Grant Numbers:BE2023026and BE2022069);Natural Science Foundation of Jiangsu Province(No.BK20220530);the Graduate Research Innovation Program of Jiangsu Province in China(Grant Number:KYCX23_3723)。

摘　　要：Metal additive manufacturing(AM)technologies have made significant progress in the basic theoretical field since their invention in the 1970s.However,performance instability during continuous processing,such as thermal history,residual stress accumulation,and columnar grain epitaxial growth,consistently hinders their broad application in standardized industrial production.To overcome these challenges,performance-control-oriented hybrid AM(HAM)technologies have been introduced.These technologies,by leveraging external auxiliary processes,aim to regulate microstructural evolution and mechanical properties during metal AM.This paper provides a systematic and detailed review of performance-control-oriented HAM technology,which is categorized into two main groups:energy field-assisted AM(EFed AM,e.g.ultrasonic,electromagnetic,and heat)technologies and interlayer plastic deformation-assisted AM(IPDed AM,e.g.laser shock peening,rolling,ultrasonic peening,and friction stir process)technologies.This review covers the influence of external energy fields on the melting,flow,and solidification behavior of materials,and the regulatory effects of interlayer plastic deformation on grain refinement,nucleation,and recrystallization.Furthermore,the role of performance-control-oriented HAM technologies in managing residual stress conversion,metallurgical defect closure,mechanical property improvement,and anisotropy regulation is thoroughly reviewed and discussed.The review concludes with an analysis of future development trends in EFed AM and IPDed AM technologies.

关 键 词：hybrid additive manufacturing in-situ/interlayer plastic deformation auxiliary energy fields microstructure customization mechanical properties enhancement 

分 类 号：TH16[机械工程—机械制造及自动化] TP391.73[自动化与计算机技术—计算机应用技术]