高温测量降本增效实践与研究  

The Practical Research on Cost Reduction and Efficiency Improvement in High-temperature

作　　者：杨亚斐[1] 张鹏[1] 郑念庆[1] 杜挺[1] YANG Yafei;ZHANG Peng;ZHENG Nianqing;DU Ting(Western Superconducting Technologies Co.Ltd.,Xi’an 710021,China)

机构地区：[1]西部超导材料科技股份有限公司,陕西西安710021

出　　处：《工业加热》2024年第7期81-84,共4页Industrial Heating

摘　　要：旨在研究高温测量过程降本增效的关键策略:聚焦加热炉测温优化、热偶使用管理降本方法、计量过程数据高效处理。在探究这些策略的过程中,炉顶穿孔引导测温方法、热偶维修技术以及帆软数据分析展示模块成为实现高温测量过程降本增效目标的重要手段。穿孔引导测温方法操作便捷,不仅提升了测温效率,还提升了测温过程的稳定性和准确性。同时,针对热电偶使用,开发出了热电偶维修裁剪工艺,增加了热电偶循环利用率,减少了热电偶使用成本。在数据处理方面,帆软数据报表模块的应用彰显了其在实现计量过程数据高效处理上的优势。通过该平台,生产数据可以更为直观、清晰地呈现,同时也提供了对数据进行深入分析的功能。通过实际生产案例的验证,这些优化措施显著提高了生产效率、降低了成本。更重要的是,这些策略的实施对于冶金行业的可持续发展和提升竞争力具有重要意义。It aims to study key strategies for cost reduction and efficiency enhancement in high-temperature measurement processes:focusing on TUS optimizing,managing thermocouple usage to reduce costs,and efficiently handling measurement process data.In the exploration of these strategies,the furnace top perforation-guided temperature measurement method,thermocouple repair techniques,as well as the Fine re-port data analysis and display module,have emerged as crucial means to achieve cost reduction and efficiency improvement in high-tempera-ture measurement processes.The perforation-guided temperature measurement method is convenient to operate,not only enhancing tempera-ture measurement efficiency but also improving stability and accuracy during the process.Additionally,for thermocouple usage,a repair and trimming technique has been developed,increasing thermocouple recycling rates and reducing thermocouple usage costs.Regarding data pro-cessing,the application of the Fine report data reporting module demonstrates its advantages in efficient data handling.Through this platform,production data can be presented more intuitively and clearly,providing advanced analytical capabilities.Through verification using real pro-duction cases,these optimization measures significantly increased production efficiency and reduced costs.Importantly,the implementation of these strategies holds significant importance for the sustainable development and competitive enhancement of the metallurgical industry.

关 键 词：降本增效 测温优化 热偶维修技术 数据高效处理 

分 类 号：TG155.1.2[金属学及工艺—热处理]