基于有限元仿真技术的超大通径悬挂器的研制与应用  

Development and Application of Ultra-large Diameter Hanger Based on Finite Element Simulation Technology

作　　者：邹剑 高尚 兰夕堂 符扬洋 张新平 徐凤祥[2] 王玥 张秀青 ZOU Jian;GAO Shang;LAN Xitang;FU Yangyang;ZHANG Xinping;XU Fengxiang;WANG Yue;ZHANG Xiuqing(Tianjin Branch of CNOOC(China)Co.,Ltd.,Tianjin 300450,China;China Oilfield Services Limited,Tianjin 300450,China;CNPC Bohai Drilling Engineering Co.,Ltd.,Tianjin 300280,China)

机构地区：[1]中海石油(中国)有限公司天津分公司渤海石油研究院采油工艺研究所,天津300450 [2]中海油田服务股份有限公司,天津300450 [3]中国石油集团渤海钻探工程有限公司,天津300280

出　　处：《当代化工》2024年第8期1944-1947,1951,共5页Contemporary Chemical Industry

基　　金：国家自然科学基金项目(项目编号:41472097);中国石油天然气集团有限公司项目(项目编号:2022D55F)。

摘　　要：常规悬挂器由于通径小无法胜任膨胀筛管完井作业,并会给后续作业带来更大的风险。针对此问题,研制出一种径厚比超过8的超大通径悬挂器,将主体坐封、坐挂、下入传扭、丢手等功能结构全部集成到服务工具中。首先介绍了超大通径悬挂器的结构特点和工作原理,并对核心零部件胶筒进行了有限元分析,然后制造了悬挂器样机,开展了悬挂器的多项性能测试。分析和实验结果表明:防液锁球座密封性能良好;悬挂器坐挂、胀封、丢手动作顺畅,与设计预期相符;悬挂器的胶筒承压大于25 MPa;卡瓦以及基管等结构件可承受50 t悬挂力载荷;其性能指标满足膨胀筛管现场施工使用要求。Conventional hangers are not suitable for completing the expansion of screen pipes due to their small diameter.This can result in greater risks during subsequent operations.To address this issue,a super large diameter hanger with a diameter to thickness ratio of more than 8 was developed by incorporating functional structures such as main body sealing,sitting hanging,lower input transmission torque,and lost hand into the service tool.Firstly,the structural characteristics and working principle of the ultra-large diameter suspension were introduced.Then,finite element analysis of the core component cartridge was carried out,and the prototype of the hanger was manufactured and a number of performance experiments of the hanger were carried out.The analysis and experimental results demonstrated that the anti-liquid lock ball seat had good sealing performance.The suspension was seated,expanded,and discarded smoothly,which aligned with design expectations.Additionally,the pressure of the cartridge of the hanger exceeded 25 MPa.Structural parts such as kava and base pipe were capable of withstanding a 50 t suspension force load.Overall,the performance indicators met the requirements of on-site construction and use of expansion screen pipes.

关 键 词：悬挂器 胶筒 径厚比 有限元 大通径 

分 类 号：TQ052[化学工程] TE925.3[石油与天然气工程—石油机械设备]