全陶瓷球轴承高性能制造研究进展  

Research progress in high-performance manufacturing of full ceramic ball bearings

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作  者:张珂 李颂华 孙健 吴玉厚[3] ZHANG Ke;LI Songhua;SUN Jian;WU Yuhou(School of Mechanical Engineering,Shenyang University of Technology,Shenyang 110870,Liaoning,China;School of Mechanical Engineering,Shenyang Jianzhu University,Shenyang 110168,Liaoning,China;National and Local Joint Engineering Laboratory of High-Grade Stone CNC Machining Equipment and Technology,Shenyang Jianzhu University,Shenyang 110168,Liaoning,China)

机构地区:[1]沈阳工业大学机械工程学院,辽宁沈阳110870 [2]沈阳建筑大学机械工程学院,辽宁沈阳110168 [3]沈阳建筑大学高档石材数控加工装备与技术国家地方联合工程实验室,辽宁沈阳110168

出  处:《沈阳工业大学学报》2024年第5期605-619,共15页Journal of Shenyang University of Technology

基  金:国家自然科学基金区域创新发展联合基金项目(U23A20631);国家自然科学基金项目(52105196)。

摘  要:全陶瓷球轴承具有质量轻、耐磨损、耐高(低)温、耐腐蚀、精度保持性好等优良性能,在装备制造、航空航天等先进技术领域应用前景广阔。全陶瓷球轴承高性能制造技术体系尚未完全形成,严重制约了其在高端装备中的应用与发展,这也成为全陶瓷球轴承应用领域进一步拓展的技术难题。基于行业对高端轴承产品的需求,分析了全陶瓷球轴承的特点与优势,探讨了适用于全陶瓷球轴承的设计方法,综述了陶瓷球、陶瓷套圈等关键组件的高性能制造工艺,评估了全陶瓷球轴承的服役性能及其试验技术,并针对其相关技术与应用进行了展望。Full ceramic ball bearings have excellent properties such as light weight,wear resistance,high(low)temperature resistance,corrosion resistance and good accuracy retention,and have broad application prospects in equipment manufacturing,aerospace and other advanced technology fields.The high-performance manufacturing technology system of full ceramic ball bearings has not yet been formed,which seriously restricts its application and development in high-end equipment and has also become a technical problem for the further expansion of the application field of full ceramic ball bearings.Based on the industry′s demand for high-end bearing products,this paper analyzes the characteristics and advantages of full ceramic ball bearings,discusses the design methods applicable to these products,summarizes the high-performance manufacturing processes of key components such as ceramic balls and ceramic rings,evaluates the service performance and test technology of full ceramic ball bearings,and forecasts the related technologies and applications.

关 键 词:全陶瓷球轴承 陶瓷球 陶瓷套圈 高性能制造 优化设计 研磨 磨削加工 性能测试 

分 类 号:TH133.33[机械工程—机械制造及自动化]

 

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