一种高效环保自动钢管内壁抛光机的设计  

Design of Efficient and Environmental Protection Automatic Polishing Machine for Inner Steel Pipe

作　　者：黄栋斐 谢劼 黄文龙 吴光明 薛明 张林 张春华 HUANG Dongfei;XIE Jie;HUANG Wenlong;WU Guangming;XUE Ming;ZHANG Lin;ZHANG Chunhua(Dongguan Technician College,Dongguan 523466,China;Dongguan Turnxon Precision Co.,Ltd.,Dongguan 523393,China)

机构地区：[1]东莞技师学院,广东东莞523466 [2]东莞腾信精密仪器有限公司,广东东莞523393

出　　处：《机械制造与自动化》2024年第5期97-101,共5页Machine Building & Automation

摘　　要：钢管在进行切断等机械加工后除了在切口会产生一些毛刺,在内壁也会粘连切屑残留物,目前大部分工厂以人工进行简单地打磨抛光处理为主。设计一种针对管型金属零件具备自动上料并对切口及内壁进行去毛刺和抛光作业的设备,与人工打磨一个工件需要4~5 s相比,自动抛光机仅需1.5 s,大幅度提高了工作效率,钢管内壁经设备处理后表面粗糙度Ra达到了0.1~0.2μm,提升了产品品质。该设备可以根据抛光的工艺要求进行个性化的参数设定,实现对抛光过程的可控性,优化了工作流程,减少了人员编制并解决了抛光过程中产生的金属粉尘对人体健康的影响,对工厂如何以低成本实现向“智能制造”迈进有一定的示范意义。With respect to the burrs at the incision of steel pipe and the chip residues adhering to on the inner wall as the result of simple grinding and polishing conducted manually in mechanical cutting processing,designs an equipment for automatic feeding of tubular metal parts and deburring and polishing of the incision and inner wall.Compared with the manual grinding of a workpiece which needs 4-5 s,the automatic polishing machine only needs 1.5 s,which greatly improves the work efficiency.The roughness Ra of the inner wall of the steel tube after the equipment treatment reaches 0.1-0.2μm,upgrading the product quality.The equipment can set personalized parameters according to the polishing process requirements,so as to realize the controllability of polishing process,optimize the work flow,reduce the staffing and solve the impact of metal dust produced in the polishing process on human health,which is of a significant demonstration for factory to achieve"intelligent manufacturing"at low cost.

关 键 词：钢管 打磨抛光 个性化 智能制造 

分 类 号：TG580.23[金属学及工艺—金属切削加工及机床]