自动包布V带硫化装置的设计与节能研究  

Design and Energy Saving Research of Automatic Coated V-belt Vulcanizing Device

作　　者：宋丽荣 张卫锋[1] 咸静 徐国庆 王蕾[1] SONG Lirong;ZHANG Weifeng;XIAN Jing;XU Guoqing;WANG Lei(College of Electromechanical Engineering,Qingdao University of Science and Technology,Qingdao 266061,China)

机构地区：[1]青岛科技大学机电工程学院,山东青岛266061

出　　处：《机械制造与自动化》2024年第5期171-174,共4页Machine Building & Automation

摘　　要：针对现有包布V带硫化装置的不足,开发一种新型包布V带硫化装置,将硫化的不同工序均布设置在可旋转的圆盘底座上,可实现套模、硫化、冷却与脱模自动循环且同步完成。通过对比分析本硫化装置与传统硫化罐蒸汽消耗量,得出本硫化装置硫化一罐包布V带可节省75%的能量。通过红外测温仪测量硫化罐体的温度分布,自动硫化的连续性降低了硫化罐温度的下降幅度,硫化开始20 s后即可达到未开盖时的温度场,进一步验证了本装置的节能效果。A new type of V-belt vulcanizing device is developed to overcome the shortcomings of the existing V-belt vulcanizing device.The different processes of vulcanizing are uniformly set on the rotating disc base to complete the automatic cycle of nesting,vulcanizing,cooling and demoulding simultaneously.Comparison and analysis are made on the steam consumptions of both new vulcanizing device and traditional vulcanizing tank,which concludes that the vulcanizing device can save 75%energy by vulcanizing a cloth-wrapped V-belt canister.By measuring the temperature distribution of vulcanized tank with infrared thermometer,the continuous automatic vulcanization reduces the temperature drop range of vulcanized tank,and the temperature field without open lid can be reached 20 seconds after the beginning of vulcanization,which further verifies the energy-saving effect of the new device.

关 键 词：包布V带 硫化装置 节能 温度场 

分 类 号：TQ330.47[化学工程—橡胶工业]