大型铝合金构件的多道次电磁渐进成形  

Multi-pass electromagnetic incremental forming of large scale aluminum alloy components

作　　者：刘贤龙 黄亮[3] 李径亮 温春威 陈荣创 李劲波 徐肖飞 王敏[1,5] 李兵 李建军[3] Liu Xianlong;Huang Liang;Li Jingliang;Wen Chunwei;Chen Rongchuang;Li Jinbo;Xu Xiaofei;Wang Min;Li Bing;Li Jianjun(School of Materials Science&Engineering,Hubei University of Automotive Technology,Shiyan 442002,China;Dongfeng Motor Corporation Research&Development Institute,Wuhan 430058,China;State Key Laboratory of Material Processing and Die&Mould Technology,Huazhong University of Science and Technology,Wuhan 430074,China;School of Mechanical and Electrical Engineering,Xinyu University,Xinyu 338004,China;Hubei Longzhong Laboratory,Xiangyang 441000,China)

机构地区：[1]湖北汽车工业学院材料科学院与工程学院,湖北十堰442002 [2]东风汽车集团有限公司研发总院,湖北武汉430058 [3]华中科技大学材料成形及模具技术国家重点实验室,湖北武汉430074 [4]新余学院机电工程学院,江西新余338004 [5]湖北隆中实验室,湖北襄阳441000

出　　处：《锻压技术》2024年第9期146-156,共11页Forging & Stamping Technology

基　　金：湖北省教育厅科学研究计划中青年人才项目(Q20221801);湖北汽车工业学院博士启动金(BK202005)。

摘　　要：电磁渐进成形具有提高材料成形性能和减小回弹等优点,为大型铝合金构件的成形制造提供了一种全新的工艺方法。以运载火箭用大型铝合金贮箱箱底构件的典型缩比件为研究对象,使用自主设计的电磁渐进成形工装验证了所建立的多道次电磁渐进成形模型,通过模拟确定了多道次电磁渐进成形的层高和层数,并通过多道次电磁渐进成形实验确定了符合精度要求的贮箱箱底缩比件。探讨了大型铝合金构件多道次电磁渐进成形的工艺可行性,揭示了成形过程中的塑性变形行为,并建立了成形过程的控制方法,研究结果可为电磁渐进成形工艺在大型铝合金构件中的应用奠定理论基础。Electromagnetic incremental forming(EMIF) has the advantages of improving material formability,reducing springback,etc.,which provides a new process method for the forming and manufacturing of large scale aluminum alloy components.For the typical scaled down part of large scale aluminum alloy storage tank bottom component of a carrier rocket,the finite element model of multi-pass EMIF was validated by self-designed fixture of EMIF.Then,the height and number of layers in the multi-pass EMIF were determined by simulation,and the scaled down part of storage bottom that met the accuracy requirements was tested by the multi-pass EMIF experiment.Furthermore,the process feasibility of multi-pass EMIF for large scale aluminum alloy components was explored,the plastic deformation behavior of forming process was revealed,and the control method of forming process was established,which laid a theoretical foundation for the application of EMIF in the large scale aluminum alloy components.

关 键 词：大型铝合金构件 多道次 多层 电磁渐进成形 塑性变形 

分 类 号：TG391[金属学及工艺—金属压力加工]