风电重载齿轮坯组件制造工艺的优化设计路径研究  

Research on the Optimal Design Path of Manufacturing Process for Wind Power Heavy-Duty Gear Blank Assembly

作　　者：吕鹏昊 刘松[2] LYU Penghao;LIU Song(Shaoguan Zhongji Heavy Industry Co.,Ltd.,Shaoguan 512126;Guangdong Songshan Polytechnic,Shaoguan 512120)

机构地区：[1]韶关市中机重工有限责任公司,韶关512126 [2]广东松山职业技术学院,韶关512120

出　　处：《现代制造技术与装备》2024年第10期93-96,共4页Modern Manufacturing Technology and Equipment

基　　金：2023年教育部高等学校科学研究发展中心“增材制造数字化在创新教育教学中的研究与实践”(2023KY016);2022年广东省高职院校产教融合创新平台“数字化设计与绿色制造技术应用协同创新中心”(2022CJPT008)。

摘　　要：随着我国风电机组功率的不断提升和布局环境的日益复杂化,人们对重载齿轮坯组件的性能与质量提出了更严格的要求。通过对齿轮坯生产的原料准备、产品制造和成品检测3个阶段的精细化设计和实施,可显著降低齿轮坯中的有害元素含量,使得产品强度、寿命、纯净度等指标均优于标准要求,从而为风电重载齿轮坯组件的国产化提供技术支撑。With the continuous increase in power of our country’s wind turbine generators and the increasingly complex environmental layout,stricter requirements have been placed on the performance and quality of heavy-duty gear blank components.To address this issue,through the refined design and implementation of three stages in the production of gear blanks-raw material preparation,product manufacturing,and final inspection-the content of harmful elements in the gear blanks has been significantly reduced.This has resulted in product strength,lifespan,and purity indicators that are superior to standard requirements,providing technical support for the localization of heavy-duty wind power gear blank components.

关 键 词：风电重载齿轮坯 电渣锭退火 锻造工艺 热处理工艺 成品检测 

分 类 号：TG316[金属学及工艺—金属压力加工] TG156[电气工程—电机] TM315