大型振动筛筛梁焊接有限元数值模拟分析与顺序优化  

Finite Element Numerical Simulation Analysis and Sequence Optimization of Large Vibrating Screen Beam Welding

作　　者：彭飞 王萌 杨秀秀 孟祥海[1,2,4] PENG Fei;WANG Meng;YANG Xiuxiu;MENG Xianghai(Tangshan Polytechnic College,Tangshan 063299,China;Tangshan Additive Precision Manufacturing Engineering Technology Research Center,Tangshan 063299,China;Tiandi(Tangshan)Mining Technology Co.,LTD,Tangshan 063300,China;Hebei University EMU Intelligent Manufacturing and Operation and Maintenance Application Technology Research Center,Tangshan 063299,China)

机构地区：[1]唐山工业职业技术学院,河北唐山063299 [2]唐山市增材精密制造工程技术研究中心,河北唐山063299 [3]天地(唐山)矿业科技有限公司,河北唐山063300 [4]河北省高校动车组智能制造与运维应用技术研发中心,河北唐山063299

出　　处：《工业技术与职业教育》2024年第5期9-13,43,共6页Industrial Technology and Vocational Education

基　　金：河北省高等学校科学技术研究项目“大型振动筛筛梁焊接变形控制系统设计与研究”(课题编号:ZC2022053),主持人彭飞。

摘　　要：筛梁是影响大型振动筛使用寿命的关键零部件,用数值模拟的方式预测焊接变形与焊后残余应力分布能有效缩短实验周期、减少实验成本。按照不同的焊接顺序设计3种焊接方案,采用Simufact Welding有限元软件分别进行数值模拟,得到焊接变形分布情况,确定最优的焊接方案。对温度场、应力场分布情况进行分析,得知焊缝处温度变化和残余应力最大,随着距离的增加等效应力呈递减趋势,法兰内侧圆角处残余应力较大,外侧直角位置应力最小,但焊接变形较大。通过研究焊接变形和残余应力的分布情况,为改进筛梁的焊接工艺和设计焊接变形矫正装置提供参考。The screen beam is a key component that affects the service life of large vibrating screen.The numerical simulation method to predict the welding deformation and residual stress distribution after welding can effectively shorten the experiment period and reduce the experiment cost.Three welding schemes are designed according to different welding sequences.The finite element software Simufact Welding is used to carry out numerical simulation respectively to obtain the welding deformation distribution and determine the optimal welding scheme.By analyzing the distribution of temperature field and stress field,it is found that the temperature change and residual stress at the welding seam are the largest,and the equivalent stress shows a decreasing trend with the increase of distance.The residual stress at the inner rounded corner of the flange is larger,and the stress at the outer right angle is the least,but the welding deformation is larger.By studying the distribution of welding deformation and residual stress,it can provide reference for improving welding process of screen beam and designing welding deformation correction device.

关 键 词：振动筛 筛梁 有限元 焊接变形 残余应力 

分 类 号：TG404[金属学及工艺—焊接]