旋转导向钻井系统三肋流道转换器设计研究  

Design and Research of Three-ribbed Channel Converter for Rotary Steerable Drilling System

作　　者：杨恒灿 张玉霖[1] 林颢屿 菅志军[1] 鲍东升[1] 黄玥 YANG Hengcan;ZHANG Yulin;LIN Haoyu;JIAN Zhijun;BAO Dongsheng;HUANG Yue(China Oilfield Services Co.,Ltd.,Langfang 065201,China;School of Aerospace Engineering,Xiamen University,Xiamen 361102,China)

机构地区：[1]中海油田服务股份有限公司,河北廊坊065201 [2]厦门大学航空航天学院,福建厦门361102

出　　处：《石油矿场机械》2024年第6期56-61,共6页Oil Field Equipment

基　　金：国家重点研发计划青年科学家项目“先进结构与复合材料”专项之“海洋油气钻采关键部件用高强高韧合金”(2021YFB3703000)。

摘　　要：旋转导向钻井系统是目前广泛应用的定向钻井工艺技术系统,流道转换器是该系统的关键机械零件,具有仪器内流道转换、电气连接等功能。针对流道转换器的功能需求,设计了一种三肋形式的流道转换器结构,并采用CFD方法对其进行全三维数值模拟,分析了流道转换器内流场情况,依据分析结果对流道设计进行了改进。研究发现:流道转换器出口总压分布均匀,但流体流线较乱,且流经流道转换器的液体压力损失仍较大,在优化倒角后压力损失有所降低。通过结构设计与仿真分析,完成三肋流道转换器的选材及结构定型,最终完成三肋流道转换器的研制。Rotary Steerable Drilling System is a directional drilling technology system which is widely used at present.The flow channel converter is the key mechanical part of the system,which has the functions of flow channel conversion and electrical connection in the instrument.According to the functional requirements of the flow channel converter,a three-rib structure of the flow channel converter was designed,and the flow field inside the flow channel converter was analyzed by CFD method.It is found that the total pressure distribution at the outlet of the flow channel converter is uniform,but the fluid flow line is chaotic,and the fluid pressure loss through the flow channel converter is still large,and the pressure loss is reduced after the optimization of the chamfer.Through structural design and simulation analysis,the material selection and structure adjustment of the three-ribbed flow channel converter were completed,and the development of the three-ribbed flow channel converter was finally completed.

关 键 词：旋转导向 流道转换器 流体仿真 数值模拟 优化设计 

分 类 号：TE921.2[石油与天然气工程—石油机械设备]