国产航空级复合材料热补仪开发及应用  

Development and Application of Domestic Aerospace-Grade Composite Hot Bonder Instruments

作　　者：王海瑞 唐超 李金洋 袁培毓 谢宗蕻 WANG Hairui;TANG Chao;LI Jinyang;YUAN Peiyu;XIE Zonghong(Sun Yat-Sen University,Shenzhen 518107,China)

机构地区：[1]中山大学,深圳518107

出　　处：《航空制造技术》2024年第20期68-79,共12页Aeronautical Manufacturing Technology

摘　　要：国产航空级复合材料热补仪是响应“中国高端装备国产化替代应用”号召开发的全国产复合材料修理设备。根据国内外热补仪设备的研究进展,结合设备的开发和应用要求,对国产热补仪设备研制过程中维修适用性、温度参数、真空度、控制技术、人机交互和可靠性6项关键技术进行了研究,阐述了设备研制过程的重点和难点。通过设备指标选取、操作界面布局设计、软件结构和程序运行逻辑的构建介绍了国产热补仪的开发过程。目前国产热补仪已形成系列产品,含单区版、双区版和多功能版,产品性能指标达到并超越国外同类产品。国产热补仪采用全中文图形界面,操作简便。其多功能版产品集成了复合材料胶接修理设计与修理实施两项功能,支持外场环境下复合材料维修设计方案的高效计算和获取,为一线技术人员开展飞机复合材料结构损伤原位修理提供了技术支持与装备支撑。经空军维修厂、部队及院校前期考核应用,国产热补仪可以完全替代国外热补仪产品。Chinese version hot bonder for aviation grade composites is a national composite material repair equipment developed in response to the call of“China’s high-end equipment localization alternative application”.According to the research progress of hot bonders at home and abroad,combined with the development and application requirements of equipment,six key points in the development process of domestic hot bonders,such as maintenance applicability,temperature parameters,vacuum degree,control technology,man-machine interaction and reliability were studied.This paper introduces the development process of a domestic heat repair instrument by selecting the equipment index,designing the operation interface layout,constructing software structure and program running logic.Domestic hot bonder has formed a series of products,including single-zone versions,dual-zone versions and multi-functional versions,and the product performance indicators have met and exceeded similar foreign products.The domestic hot bonder adopts a full Chinese graphical interface,which is easy to operate.The multi-functional version of the product integrates two functions of composite bonding repair design and repair implementation,which supports the efficient calculation and acquisition of composite repair design scheme under the field environment,and provides technical support and equipment support for the frontline technicians to carry out the in-situ repair of aircraft composite structural damage.After the preliminary assessment and application by the air force maintenance factories,troops and colleges,the domestic hot bonder can completely replace the foreign hot bonder products.

关 键 词：飞机维修 复合材料胶接维修 国产化设备 热补仪 维修分析和设计系统 

分 类 号：V25[一般工业技术—材料科学与工程] V267[航空宇航科学与技术—航空宇航制造工程]