高品质模铸技术数字化发展思考  

Thoughts on Digital Development of High-quality Moulded Casting Technology

作　　者：李胜利 葛春钰[3] 李海强 关锐 艾新港 LI Shengli;GE Chunyu;LI Haiqiang;GUAN Rui;AI Xingang(Key Laboratory of Material Forming and Structure Property Control,Anshan 114051,Liaoning,China;School of Materials and Metallurgy,University of Science and Technology Liaoning,Anshan 114051,Liaoning,China;Angang Steel Casting Co.,Ltd.,Anshan 114051,Liaoning,China)

机构地区：[1]材料成型与组织性能控制辽宁省重点实验室,辽宁鞍山114051 [2]辽宁科技大学材料与冶金学院,辽宁鞍山114051 [3]鞍钢铸钢有限公司,辽宁鞍山114051

出　　处：《鞍钢技术》2024年第6期122-129,137,共9页Angang Technology

基　　金：国家自然科学基金项目(52304352);辽宁省创新联合体重大专项(2023JH1/11200012);辽宁省高校基本科研业务费专项资金(LJ232410146036)。

摘　　要：模铸技术作为制造业生产中的关键环节,其产品质量和生产效率对制造业发展起着至关重要的作用。目前,传统模铸技术存在精度控制难度大、生产过程不稳定和资源浪费严重等问题。传感器技术、数据分析、人工智能等数字化技术的出现,为解决上述难题带来了新的契机。基于此,阐述了智能化设备与控制系统的集成、大数据与人工智能的应用以及互联网等技术在冶金行业的应用趋势。介绍了数值模拟技术在模铸和轧制领域的应用,并详细探讨了模铸知识数据平台、离线复现系统、在线控制系统和模铸工业大数据平台在模铸生产中的可应用性,展现了模铸数字化虚拟现实平台的构建意义和作用。模铸技术的数字化转型对于提高生产效率、产品质量,降低成本和风险,推动行业可持续发展具有重要意义。As a key link in manufacturing production,the moulded casting technology plays a crucial role in the development of the manufacturing industry in terms of product quality and production efficiency.At present,the traditional moulded casting technology has such problems as great difficulty in precision control,unstable production process,and serious waste of resources.However,the advent of digital technologies such as sensor technology,data analysis,and artificial intelligence have created new opportunities to solve the above problems.Based on these opportunities,the integration of intelligent equipment and control systems,the applications of big data and artificial intelligence,and the application trends of technologies such as the internet technology in the metallurgical industry were expounded.Meanwhile these applications of numerical simulation technology in the fields of moulded casting and rolling were introduced,and the applicability of the data platform for moulded casting knowledge,offline reproduction systems,online control systems,and the big data platform for moulded casting industry by moulded casting production were discussed in detail,which demonstrated the significance and the role for constructing a digital virtual reality platform for moulded casting.Therefore,the digital transformation of the moulded casting technology is of great significance for improving production efficiency and product quality,reducing costs and risks,and promoting the sustainable development of the casting industry.

关 键 词：模铸技术 数字化 数值模拟 平台系统架构 虚拟现实平台 

分 类 号：TF30[冶金工程—冶金机械及自动化] TP18[自动化与计算机技术—控制理论与控制工程]