模具电极排版设计及加工工艺的优化与改进  

Optimization and improvement of mold electrode layout design and processing technology

作　　者：胡光良 王雷 严胜义 朱少军 尹银辉 HU Guangliang;WANG lei;YAN Shengyi;ZHU Shaojun;YIN yinhui(Zhejiang Chankiang Automotive Electronics Co.,LTD,Wenzhou 325025,Zhejiang,China;Zhejiang Jufeng Mould Base Co.,Ltd,Wenzhou 325025,Zhejiang,China)

机构地区：[1]浙江长江汽车电子有限公司,浙江温州325025 [2]浙江巨丰模架有限公司,浙江温州325025

出　　处：《模具技术》2024年第6期1-7,共7页Die and Mould Technology

摘　　要：对电极传统装夹及加工方法进行分析研究,提出了一种基于标准载板整体排版的电极批量高效加工的方法和工艺。详细介绍了电极排版设计的方法,NC程序串联工具软件的开发,以及各工序对应的加工作业要求和标准等。该电极排版设计和加工工艺可以实现机外操作,机内加工,机床近乎处于全程零停机的高效率加工状态,使电极CNC加工达到高效、经济、成本最优化,从而减少电极CNC加工对高技能操作人员的依赖,同时也能满足高质量的加工要求。实践证明,该排版设计方法对电极批量加工操作可以化繁为简,实现降本增效,具有实际指导意义和借鉴价值。The traditional clamping and machining methods of electrodes are analyzed and researched,and a method and process for efficient batch machining of electrodes based on the overall layout of a standard carrier plate is proposed.The article describes in detail the method of electrode layout design,the development of NC program tandem tool software,and the corresponding machining requirements and standards for each process.The electrode layout design and machining process can realize off-machine operation,on-machine machining,and the machine tool is in the state of high efficiency machining with almost zero downtime,so that the electrode CNC machining achieves high efficiency,economy and cost optimization,thus reducing the dependence of the electrode CNC machining on the high-skilled operators,and at the same time meeting the requirements of high-quality machining.It has been proved by practice that this layout design method can simplify the electrode batch machining operation and realize cost reduction and efficiency,which has practical guidance significance and reference value.

关 键 词：标准载板 模具电极 电极排版 CNC代码串联 电极池 

分 类 号：TG547[金属学及工艺—金属切削加工及机床]