自动包装系统中的推丝机构控制系统设计与调度  

Design and Scheduling of the Wire Pushing Mechanism Control System in the Automatic Packaging System

作　　者：李亚军 吴振强 王丽丽 曹晓燕 杨富宏 LI Ya-jun;WU Zhen-qiang;WANG Li-li;CAO Xiao-yan;YANG Fu-hong(BZS(Beijing)Technology Development Co.,Ltd.,Beijing 100120)

机构地区：[1]北自所(北京)科技发展股份有限公司,北京100120

出　　处：《制造业自动化》2025年第1期183-188,共6页Manufacturing Automation

摘　　要：近几年由于化纤行业的快速发展,物流包装自动化程度越来越高,企业对自动包装生产线的要求也越来越高,因此提高自动包装系统的产量和效率显得尤为重要。丝箱的推丝机构是化纤自动包装系统中的核心设备,而推丝机的运行效率、可靠性和便捷性决定了自动包装线的运行效率。因此研究推丝机构的控制与调度具有重要的意义。针对推丝机构作业特点,全面梳理了丝箱出库上线的工艺流程,详细介绍了推丝机控制的关键参数与控制调度流程,尤其是对第一层和最后一层丝锭作业的动作进行了优化,并增加了位置校验功能,从而优化了推丝机作业节拍和提高了自动包装系统的包装上线量,为自动包装系统全流程高效作业奠定了坚实的基础。With the rapid development of the chemical fiber industry in recent years,the degree of automation in logistics packaging has been increasing,while the demand for automatic packaging production lines of the enterprises has also been growing.Therefore,it is particularly important to improve the production output and efficiency of automatic packaging systems.With the wire pushing mechanism of the silk boxes being the core equipment in the chemical fiber automatic packaging system,it’s operational efficiency,reliability and convenience hence determine the operating efficiency of the automatic packaging line.It is,therefore,of great significance to investigate the control and scheduling of the pushing mechanism.This article provides a comprehensive summary of the process flow of the outbound and the online operations of silk boxes based on the characteristics of wire pushing mechanism operation,and details the key parameters as well as the control and scheduling process of the pushing machine.The optimization of the operation rhythm of the pushing machine has been achieved and the packaging on-line volume of the automatic packaging system has been increased with the optimization of motion in both the first and the last layer of silk ingots and the adding of the position verification function.It lays a solid foundation for highly efficient operation of the whole process of the automatic packaging system.

关 键 词：化纤 推丝机 POY FDY 拆分站 丝箱 

分 类 号：TP182[自动化与计算机技术—控制理论与控制工程] TH246[自动化与计算机技术—控制科学与工程]