探究冷瓶机与超高温瞬杀热能综合利用方法  

Exploration of Comprehensive Energy Utilization Between Bottle Cooler and Ultra-High-Temperature Instant Sterilization

作　　者：范伟[1] 杜玲 秦旭 张科[1] 

机构地区：[1]合肥中辰轻工机械有限公司

出　　处：《酒.饮料技术装备》2025年第1期72-74,共3页Brew & Beverage Technology and Equipment

摘　　要：随着饮料生产工艺的不断发展,提高能源利用效率并降低生产过程中的碳排放已成为行业关注的核心问题。在果汁饮料的热灌装生产中,超高温瞬杀技术用于杀菌,而冷瓶机则用于快速降温。然而,现有的加热与降温工艺彼此独立,未实现热能的有效循环利用。本文提出了一种冷瓶机与超高温瞬杀热能综合利用方法,通过阶段式热能回收与动态调节机制,构建热能闭环利用系统。经过客户现场试验表明,该方法显著降低了蒸汽和冷媒的使用量,优化了冷瓶机的能量负担,实现了节能减排目标,为饮料生产过程的可持续发展提供了重要支持。With the continuous advancement of beverage production technology,improving energy utilization efficiency and reducing carbon emissions in the production process have become key concerns in the industry.In the hot filling process of fruit juice beverages,ultra-high-temperature instant sterilization is used to heat the beverage for sterilization,while bottle coolers rapidly lower the temperature of the filled beverages.However,current heating and cooling processes operate independently,failing to achieve effective thermal energy recycling.This paper proposes a method for comprehensive energy utilization between bottle coolers and ultra-high-temperature instant sterilization by recovering heat released during the cooling process to preheat the beverage in the sterilization process,forming a closed-loop energy recycling system.Field trials indicate that this method significantly reduces steam and refrigerant consumption,optimizes the energy burden on the bottle cooler,and achieves energy savings and emission reduction targets.It provides critical support for the sustainable development of beverage production processes.

关 键 词：冷瓶机 超高温瞬杀 热能综合利用 节能减排 饮料生产 

分 类 号：TS2[轻工技术与工程—食品科学与工程]