大数据和物联网技术在锌电积节能领域的应用研究  

Research on the application of big data and internet of things technology in the field of zinc electrodeposition energy saving

作　　者：张明哲[1] 刘玉芳[1] 张文莘 ZHANG Mingzhe;LIU Yufang;ZHANG Wenxin(Baiyin Nonferrous Metals Group Co.,Ltd.,Baiyin 730900,China;Danyang Senior High School of Jiangsu Province,Danyang 212300,China)

机构地区：[1]白银有色集团股份有限公司,甘肃白银730900 [2]江苏省丹阳高级中学,江苏丹阳212300

出　　处：《有色设备》2024年第6期81-86,共6页Nonferrous Metallurgical Equipment

摘　　要：针对锌湿法冶炼中电积工序高能耗问题,本文采用工业大数据技术深入分析阴阳极板电流电压变化特性,创新性地提出了构建基于物联网与工业大数据融合的锌电积节能系统。该系统应用于生产车间电解槽的控制与管理,有效应对了生产线用电点分散、点位众多、数据收集分析滞后及生产指导效率低下等挑战。通过实现数据自动采集、短路自动检测与定位、生产预判与精准指导等功能,该系统显著提高了电流效率,降低了产品能耗,为锌电积行业的节能降耗提供了有力技术支撑。Addressing the high energy consumption issue in the electrowinning process of zinc hydrometallurgy,this paper employs industrial big data technology to deeply analyze the current and voltage variation characteristics of the anode and cathode plates.Innovatively,it proposes the construction of an energy-saving system for zinc electrowinning based on the integration of the Internet of Things and industrial big data.This system is applied to the control and management of electrolytic tanks in the production workshop,effectively tackling challenges such as dispersed power usage points,numerous locations,lagging data collection and analysis,and low production guidance efficiency.By realizing such functions as automatic data collection,automatic short-circuit detection and localization,production prediction,and precise guidance,the system significantly enhances current efficiency and reduces product energy consumption,providing strong technical support for energy saving and consumption reduction in the zinc electrowinning industry.

关 键 词：锌湿法冶炼 电积 工业大数据 物联网 节能系统 电流效率 能耗降低 

分 类 号：TF813[冶金工程—有色金属冶金]